Engine vibration is usually due to one or more of the following
conditions:
• | First-order engine imbalance |
• | Inherent engine firing sequence |
• | Inherent shaking engine forces |
• | Engine-driven accessories |
Because these vibrations are engine-speed related, they are also normally
torque sensitive. These vibrations may appear and disappear at different vehicle
or road speeds, but will always appear at the same engine speed.
For example, if a customer states that a vibration is present at 40 km/h
(25 mph), 64 km/h (40 mph), and again at 104 km/h
(65 mph), and that the symptoms of the vibration are similar at
all of these speeds, the vibration is probably engine-speed related. Any
disturbance or vibration that is present during the following road tests
would be considered engine-speed related:
• | The Neutral run-up test |
Any vibration that is present during the Neutral Coast-Down test is
not engine-speed related. The engine-related vibrations covered in this diagnosis
are engine-speed sensitive only.
Notice: Do not accelerate against the brakes for longer than 10 seconds. Do
not overheat the engine or the transmission. Depending on the vehicle design,
the engine will only accelerate to a certain point under these conditions.
Also, care should be taken during diagnosis as some disturbances may be created
during brake torque that normally do not exist.
Notice: Proper flywheel installation requires carefully WALKING the flywheel
onto the crankshaft and stagger-tightening the bolts. Proper torque converter
to flywheel installation then requires gradually WALKING the torque converter
to be flush with the flywheel, prior to installing the bolts. Do not
draw the torque converter to the flywheel with the bolts. If these precautions
are not followed, warping or bending of the flywheel and/or damage to the
transmission torque converter may result.
First-Order Engine Imbalance
Engine imbalance is a
condition that exists when a component that rotates at crankshaft speed is
either unbalanced or has excessive runout. In rare cases, the crankshaft
may be unbalanced. In any case, balancing the component or correcting the
runout may bring the disturbance to an acceptable level.
Symptoms
The following list contains symptoms that are typically exhibited from
a first-order engine imbalance.
• | Vehicle shake at low engine speeds of 500-1200 RPM,
or 8-20 Hz |
• | Roughness and BOOM at higher speeds of 1200-3000 RPM,
or 20-50 Hz |
• | Vibration detected during the Neutral run-up test |
Isolating the Components
Inspect the following:
- Inspect for any exhaust system binding or exhaust-to-vehicle contact.
Repair as necessary.
- Inspect all engine and transmission mounts. Repair or replace
as needed. Refer to the appropriate procedures:
- Perform the Neutral run-up test noting
the severity and the RPM at which the vibration is the worst.
- Matchmark the torque converter and the flywheel.
- Disconnect the torque converter from the flywheel. Move and secure
the torque converter away from the flywheel.
- Perform the Neutral run-up test again.
If the flywheel shows any wobble or lateral runout, replace the flywheel.
Refer to
Engine Flywheel Replacement
in Engine Mechanical - 6.0L and 7.0L, or
Engine Flywheel Replacement
in Engine Mechanical - 6.5L
- Rotate and secure the torque converter to the flywheel 120 degrees
from its originally marked position and perform the Neutral run-up test.
- Repeat Step 7 with the torque converter in all three positions
until the vibration is minimized.
- If the vibration still exists, replace the torque converter.
- If the vibration still exists after replacing the torque converter,
replacing the harmonic balancer MAY reduce the vibration.
- If the vibration still exists after replacing the crankshaft balancer,
the problem is related to residual engine imbalance.
Correcting Residual Engine Imbalance
- Install washers on the harmonic balancer pulley bolts.
- Replace bolts with longer bolts of equal hardness as needed.
- Manual Transmission Only: Inspect the flywheel and the pressure
plate for the following conditions:
• | Correct factory indexing. |
Excessive Inherent Engine Firing Frequency
Firing frequency is a term used to describe the pulses created as the
engine fires each cylinder. All engines have a firing frequency. However,
the object is to keep these disturbances from entering the passenger compartment.
Perform the following steps:
• | Ensure that the engine and the exhaust system are mounted in a
relaxed position. |
• | Ensure that all of the engine mounts, transmission mounts and
exhaust hangers are in good condition and correct for the application. |
• | Ensure that no hoses or lines are contacting the frame or the
body. |
The frequency of these disturbances will depend on the number of cylinders.
The engine order will always be equal to one-half the number of cylinders.
This is because a four-stroke engine requires two complete revolutions
of the crankshaft in order to fire all of the cylinders.
For example, a V6 engine will fire cylinders 1, 3 and 5 on the first
revolution. Cylinders 2, 4 and 6 will fire on the second revolution. This
results in three firing pulses per revolution of the crankshaft, or third
order. A V8 engine will fire cylinders 1, 3, 5, and 7 on the first revolution.
Cylinders 2, 4, 6, and 8 will fire on the second revolution. This results
in four firing pulses per revolution of the crankshaft, or fourth order.
Engine Vibration Diagnosis with the EVA
- Place the EVA vibration sensor on the seat track rail with the
UP label facing upward.
- Plug the EVA into a 12-volt power supply.
- Prepare the EVA for data recording:
3.2. | Select a snapshot tag number. |
3.3. | Press ENTER in order to begin recording. |
- Slowly accelerate until the vibration occurs.
- Note the vehicle and engine speed (RPM) where the disturbance
occurs.
- Press ENTER on the EVA in order to record the vibration data.
- Perform the road test diagnoses in order
to determine engine-speed or vehicle-speed sensitivity.
Engine Firing Frequency Symptoms
• | The vibration may be torque sensitive. |
• | The vibration is engine-speed related. |
• | The vibration is heard as a boom or a moan. |
• | The vibration is felt as shake, roughness, or buzz (depending
on the number of cylinders). |
• | The vibration excites the resonance of a system or a component,
causing the system or the component to have a narrow engine speed (RPM) range. |
Correct these types of complaints by isolating the vibration from the
passenger compartment or the body.
Diagnosis and Repair of Engine Firing Frequency-Related Vibrations
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Take the necessary safety precautions.
- Attempt to duplicate the vibration.
- While the vibration is present, find the area(s) of the vehicle
excited by the vibration.
- Inspect for witness marks due to a rubbing component.
- Isolate the component and re-evaluate the vibration.
- Inspect for proper torque on the excited component(s). Tighten
the component fasteners as needed.
- If the vibration still exists, proceed to the following diagnostic
information.
Engine Firing Frequency-Related Vibration Causing Components
Important: Some residual vibrations may be normal. Compare the complaint vibration
with a similar vehicle to validate that the vibration is abnormal, preferably
with the customer present. Also, refer to bulletins for updates on the
use of mass damper weights for specific applications.
- Inspect and replace any collapsed engine mounts. Refer to the
appropriate procedures:
- Inspect the exhaust system and hangers. Remember
that exhaust systems can expand one to two inches in length when they are
hot.
• | Remove the exhaust system hangers one at a time. |
• | Adjust or replace any faulty exhaust system hangers as needed. |
- Lubricate the exhaust manifold flexible coupling.
- Inspect the air conditioning and power steering lines.
• | Isolate the hoses from the body. |
- Inspect the drive belts for whipping.
- Inspect the accessory unit fasteners for damage or looseness.
Tighten or replace as necessary.
- Inspect the body panels for missing or loose welds.
- Remove any aftermarket equipment that may complete a vibration
transfer path into the passenger compartment.
- Inspect the exhaust system and powertrain mounts. Re-bed the engine
and align the exhaust system as follows if needed:
• | Loosen the exhaust system and powertrain mounts and hangers. |
• | Tighten all fasteners with the powertrain in the relaxed position. |
Inherent Engine Shaking Forces
Just like firing frequency, some engine disturbances are the result
of normal operation. Some engines can have additional inherent vibration due
to the cylinder arrangement, the design, and the firing order.
The key to resolve an inherent engine disturbance is to isolate the
vibration from the passenger compartment. Follow the same procedures as described
in Diagnosis and Repair of Engine Firing Frequency-Related Vibrations.
Engine Order Vibration
Engine Order
| V6 60° and V6 90°
|
1/2 Order Torque Sensitive
| Single Cylinder Misfire or Bank-to-Bank EGR/Fuel Variation
|
1st Order Imbalance
| Abnormal
|
1.5 Order Torque Sensitive
| Bank-to-Bank EGR/Fuel Variation
|
2nd Order
| Normal
|
2nd Order Torque Sensitive
| --
|
3rd Order Torque
Sensitive
| Normal
|
4th Order Torque Sensitive
| --
|
Engine-Driven Accessories
Important: Some vibrations may be normal. Compare the complaint vibration with
a similar vehicle that is operating normally to validate that the vibration
is abnormal, preferably with the customer present.
Diagnosing engine driven accessories that exhibit vibration pose some
special challenges. For example, most engine accessory drive belts can no
longer be removed one at a time in order to isolate the condition. If
removing the belt eliminates the vibration, reinstall the belt and operate
each accessory one at a time in order to see which has the most effect
on the vibration. However, one component may affect another because the
drive belt drives all of the accessories.
Verify that the accessory load is not exciting the engine firing frequency.
Diagnosis
- Remove the drive belts.
- If the vibration stops, perform the following steps:
2.1. | Install the drive belts. |
| Important: The drive belts drive all of the engine accessories. Therefore, one
component may affect another.
|
2.2. | Operate each accessory one at a time in order to see which has the most
effect on the vibration. |
- Inspect for accessory load affecting the engine firing frequency.
- Inspect the pulleys for misalignment or bends. Repair or replace
as needed.
- Inspect the A/C system for an overcharge condition. Evacuate and
recharge the system as needed.