GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 391682  Size: SH
  1. Remove the upper radiator shroud from the radiator. Refer to Fan Shroud Replacement in Engine Cooling.
  2. Remove the drive belt from the drive pulleys. Refer to Drive Belt Replacement .
  3. Remove the air conditioning compressor idler pulley bracket from the engine lift bracket (non A/C only).

  4. Object Number: 188927  Size: SH
  5. Remove the drive belt idler pulley and bolt from the engine lift bracket (for vehicles not equipped with the auxiliary generator option).

  6. Object Number: 520117  Size: SH
  7. Remove the idler pulley from the engine lift bracket (for vehicles equipped without the auxiliary generator option).

Installation Procedure


    Object Number: 188927  Size: SH
  1. Install the drive belt idler pulley to the engine lift bracket (for vehicles not equipped with the auxiliary generator option).
  2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Install the drive belt idler pulley bolt.
  4. Tighten
    Tighten the bolt to 50 N·m (37 lb ft).


    Object Number: 520117  Size: SH
  5. Install the idler pulley to the auxiliary generator bracket (for vehicles equipped with the auxiliary generator option).
  6. Tighten
    Tighten the bolt to 83 N·m (61 lb ft).


    Object Number: 391682  Size: SH
  7. Install the A/C idler pulley to the air conditioning compressor idler pulley bracket (non A/C only).
  8. Tighten
    Tighten the bolt to 83 N·m (61 lb ft).

  9. Install the drive belt on the drive pulleys. Refer to Drive Belt Replacement .
  10. Install the upper radiator shroud on the radiator. Refer to Fan Shroud Replacement in Engine Cooling.