GM Service Manual Online
For 1990-2009 cars only

Object Number: 374481  Size: SF
Handling ESD Sensitive Parts Notice
Engine Controls Components
Cell 20: G102, G104, Generator
OBD II Symbol Description Notice

Circuit Description

This test checks for a low engine coolant condition. The pressurized coolant bottle is equipped with a level switch which opens when coolant level is low. The VCM monitors the state of this switch and measures the time that the switch is open. If the switch is open for longer than a calculated period of time, the VCM signals the IPC via the data link to turn on the LOW COOLANT message.

The period of time before a low coolant condition is recognized is based on vehicle speed and acceleration. The higher vehicle speed and acceleration, the longer the time before a low coolant condition will be recognized. Low coolant level message is displayed on the IPC for the entire ignition cycle.

Diagnostic Aids

The Engine coolant level switch shares a common ground. An intermittent at any of the common ground and/or component's connections could possibly cause the LOW COOLANT message to remain ON even though the coolant level is at its proper level.

If the customer complaint is that the coolant level is low, but there is no LOW COOLANT message displayed, then check for a stuck switch.

In order to clear the LOW COOLANT message after a repair, remove the ignition key for 10 seconds. Turning the ignition OFF then ON will not clear the message.

An intermittent may be caused by any of the following conditions:

    • A poor connection
    • Rubbed through wire insulation
    • A broken wire inside the insulation

Thoroughly check any circuitry that is suspected of causing the intermittent complaint. Refer to Intermittents and Poor Connections Diagnosis in Wiring Systems.

If a repair is necessary, refer to Wiring Repairs or Connector Repairs in Wiring Systems.

Test Description

Number(s) below refer to the step number(s) on the Diagnostic Table.

  1. The voltage should be near battery voltage.

  2. The Engine Coolant Level Switch is replaced as a complete unit with the Surge Tank.

Step

Action

Value(s)

Yes

No

1

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check ?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

Caution: Do not remove the pressure cap from the high fill reservoir while the engine is at normal operating temperature. An unexpected release of hot engine coolant may result in severe burns.

Physically check engine coolant level in surge tank.

Did you find a problem?

--

Go to Step 10

Go to Step 3

3

  1. Disconnect the Engine coolant level switch harness connector.
  2. Jumper the harness connector terminals (harness side).
  3. Turn ON the ignition leaving the engine OFF.

Does the Message Center display the LOW COOLANT message?

--

Go to Step 8

Go to Step 4

4

  1. Remove the harness connector jumper.
  2. Measure the voltage across the harness connector terminals (harness side) with a J 39200 DMM.

Is the voltage above the specified value?

11 V

Go to Step 8

Go to Step 5

5

Probe the switch ground with a test lamp connected to B+.

Did the test lamp turn ON?

--

Go to Step 6

Go to Step 11

6

  1. Disconnect the VCM C3 connector.
  2. Probe the switch output circuit (switch Harness side) with a test lamp connected to B+.

Did the test lamp turn ON?

--

Go to Step 12

Go to Step 7

7

  1. Jumper the switch output circuit (VCM harness side) to ground.
  2. Probe the switch output circuit (switch harness side) with a test lamp connected to B+.

Did the test lamp turn ON?

--

Go to Step 8

Go to Step 11

8

Check for an improper harness connector connection at the VCM and Coolant Sensor. Refer to Diagnostic Aids.

Did you find a problem?

--

Go to Step 15

Go to Step 9

9

Check for an improperly operating Message Center display. Refer to Instrument Cluster System Check in Instrument Panel, Gauges, and Console.

Did you find a problem?

--

Go to Step 15

Go to Step 11

10

Fill the surge tank to the proper level. Refer to Loss of Coolant in Engine Cooling.

Is the action complete?

--

Go to Step 15

--

11

  1. Check for an open in the circuit.
  2. Repair the circuit as necessary. Refer to Wiring Repairs in Wiring Systems.

Is the action complete?

--

Go to Step 15

--

12

  1. Check for a short to ground in the circuit.
  2. Repair the circuit as necessary. Refer to Wiring Repairs in Wiring Systems.

Is the action complete?

--

Go to Step 15

--

13

Replace the Engine Coolant Level Switch. Refer to Radiator Surge Tank Replacement in Engine Cooling.

Is the action complete?

--

Go to Step 15

--

14

  1. Replace the VCM.
  2. Program the new VCM. Refer to VCM Replacement/Programming .
  3. Perform the Passlock Reprogramming Procedure. Refer to PASSLOCK Reprogramming Seed and Key in Theft Deterrent.
  4. Perform the CKP System Variation Learning Procedure. Refer to Crankshaft Position System Variation Learn .

Is the action complete?

--

Go to Step 15

--

15

Operate the vehicle under the conditions that the original problem was encountered.

Is the problem still present?

--

Go to Step 2

System OK