Step | Action | Normal Result(s) | Abnormal Result(s)* |
|---|---|---|---|
1 | Check the generator pulley drive belt tension. | The drive belt is correctly tensioned. | Drive Belt Tensioner Diagnosis in Engine Mechanical |
2 | Visually inspect the battery for physical damage. | The battery case is not cracked or broken. | |
3 | Inspect the battery terminal connections. | The battery terminals are clean and tight. | Fastener Tightening Specifications or Battery Cable Replacement |
4 | Visually inspect the built-in battery hydrometer. | The battery hydrometer displays a green dot. | |
5 | Inspect the generator output terminal for a loose connection. | The generator output terminal is clean and tight. | |
6 | Inspect the generator 4-way connector for looseness or damaged terminals. | Each terminal in the generator 4-way connector will firmly hold a Metri-Pack 150 terminal adapter from J 35616 Connector Test Adapter Kit. | Connector Repairs in Body and Accessories |
7 | The battery passes the load test. | ||
8 | The generator passes the electrical test. | ||
9 | Start the engine and allow it to idle. | The volts gauge in the instrument cluster is in the normal range. | |
10 | Increase the engine speed to 2500 RPM. | The volts gauge in the instrument cluster is in the normal range. | |
* Refer to the appropriate symptom diagnostic table for the applicable abnormal result. | |||
