GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2005 🢒 Classic 🢒 Body 🢒 Doors 🢒 Front Side Door Window Replacement

Removal Procedure
  1. Lower the front door window.
  2. Remove the front door water deflector. Refer to Front Side Door Water Deflector Replacement .
  3. Remove the front door outer belt sealing strip. Refer to Front Side Door Window Belt Outer Sealing Strip Replacement .
  4. Remove the front door window sash nuts.
  5. Remove the front door window (1) from the front door.

    6. Object Number: 276412 Size: MH
  6. Drill out the front door window sash (3) rivets (4).
  7. Remove the front door window sash (3) from the front door window.
  8. Remove the front door window sash spacer (2) from the front door window.

Installation Procedure

    Object Number: 276412 Size: MH
  1. Position the front door window sash spacer (2) to the front door window.
  2. Position the front door window sash (3) to the front door window.
  3. Install the front door window sash (3) rivets (4).
  4. Position the front door window to the front door window regulator.

    5. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  5. Install the front door window sash nuts.

    6. Tighten
    Tighten the nuts to 10 N·m (89 lb in).

  6. Install the front door outer belt sealing strip. Refer to Front Side Door Window Belt Outer Sealing Strip Replacement .
  7. Install the front door water deflector. Refer to Front Side Door Water Deflector Replacement .