- If replacing the turbocharger, perform the following steps otherwise proceed to step 7.
- Install the turbocharger wastegate solenoid valve to the bracket until the retainer (4) clips into place.
- Install the vacuum hoses to the turbocharger wastegate solenoid valve.
- Position the vacuum hose clamps (1, 2, and 3) at the turbocharger wastegate solenoid valve.
- Position a NEW turbocharger oil return hose gasket (1) on the turbocharger oil return hose.
Notice: Refer to Fastener Notice in the Preface section.
- Install the turbocharger oil return hose and bolts (2).
Tighten
Tighten the bolts to 10 N·m (89 lb in).
- Install NEW gaskets onto the turbocharger coolant return pipe fittings.
- Install the turbocharger coolant return pipe (1) and bolts.
Tighten
Tighten the bolts to 35 N·m (26 lb ft).
- Install the thermostat outlet housing and pipe. Refer to
Engine Coolant Thermostat Housing Replacement.
- Install a NEW turbocharger gasket (1) onto the exhaust manifold studs.
- Lubricate and install a NEW turbocharger oil return hose O-ring seal (3).
- Install the turbocharger oil return hose to the engine block while also installing the turbocharger to the exhaust manifold studs.
- Install the turbocharger nuts (2).
Tighten
Tighten the nuts to 35 N·m (26 lb ft).
- Install NEW gaskets onto the turbocharger oil feed pipe fittings.
- Install the turbocharger oil feed pipe (1) and bolts.
Tighten
Tighten the bolts to 32 N·m (24 lb ft).
- Position the PCV pipe (with fitting) and install the PCV fitting to the turbocharger.
- Position the turbocharger coolant feed pipe to the turbocharger.
- Install NEW gaskets onto the turbocharger coolant feed pipe fitting.
- Install the turbocharger coolant feed pipe bolt (1) at the turbocharger.
Tighten
Tighten the bolt to 35 N·m (26 lb ft).
- Install the turbocharger coolant feed pipe bolt (3) to the cylinder head.
Tighten
Tighten the bolt to 10 N·m (89 lb in).
- Install the engine wiring harness clip (1) to the turbocharger coolant
feed pipe.
- Install the vacuum hose to the turbocharger.
- Position the vacuum hose clamp (5) at the turbocharger.
- Connect the engine wiring harness electrical connector to the turbocharger wastegate solenoid valve.
- Install the turbocharger brace (6) and brace nut (5).
Tighten
Tighten the nut to 50 N·m (37 lb ft).
- Install the turbocharger brace bolts (4).
Tighten
Tighten the nut to 50 N·m (37 lb ft).
- Install the turbocharger bracket (3) and bracket bolt (2).
Tighten
Tighten the nut to 25 N·m (18 lb ft).
- Install the turbocharger bracket bolt (1).
Tighten
Tighten the nut to 25 N·m (18 lb ft).
- Install the turbocharger exhaust pipe (2).
- Install the turbocharger exhaust pipe nuts (1).
Tighten
Tighten the nuts to 50 N·m (37 lb ft).
- Install the turbocharger exhaust pipe heat shield (2).
- Install the turbocharger exhaust pipe heat shield bolts (1).
Tighten
Tighten the nut to 10 N·m (89 lb in).
- Install the transmission shiftier bracket with the cables to the transmission.
- Install the brake vacuum booster vacuum hose to the booster. Refer to
Vacuum Brake Booster Check Valve and/or Hose Replacement.
- Install the A/C rear condenser tube. Refer to
Condenser Tube Replacement.
- Install the A/C evaporator hose assembly. Refer to
Air Conditioning Evaporator Hose Assembly Replacement.
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle.
- Install the heated oxygen sensor. Refer to
Heated Oxygen Sensor 1 Replacement.
- Install the catalytic converter. Refer to
Catalytic Converter Replacement.
- Lower the vehicle.
- Install the turbocharger heat shield and bolts (1).
Tighten
Tighten the bolts to 10 N·m (89 lb in).
- Install the charge air cooler pipe and gasket to the turbocharger.
- Install the charge air cooler pipe bolts at the turbocharger.
Tighten
Tighten the bolts to 22 N·m (16 lb ft).
- Install the air cleaner outlet duct. Refer to
Air Cleaner Outlet Duct Replacement.
- Install the charge air cooler inlet pipe. Refer to
Charge Air Cooler Inlet Pipe Replacement.
- Fill the cooling system. Refer to
Cooling System Draining and Filling.