GM Service Manual Online
For 1990-2009 cars only

Step

Action

Value

Yes

No

1

Check for a leaking radiator. Refer to Cooling System Leak Testing .

Is the radiator leaking?

--

Go to Step 2

Go to Step 3

2

Repair or install new parts as necessary.

Is the repair complete?

--

System OK

--

3

Check for a leaking heater core. Refer to Section 1A.

Is the repair complete?

--

System OK

Go to Step 4

4

Check for a faulty surge tank pressure cap. Refer to Radiator Filler Cap Assembly .

Is the cap operating properly?

--

Go to Step 5

Go to Step 2

5

Check for a leaking coolant recovery hose or a cracked recovery reservoir. Refer to Coolant Recovery Reservoir Replacement .

Is the reservoir or the hose leaking?

--

Go to Step 2

Go to Step 6

6

Check for any loose or damaged hoses and connections. Refer to Cooling System Maintenance Recommendations .

Are any hoses damaged or are any hose connections leaking?

--

Go to Step 2

Go to Step 7

7

Check for a cracked thermostat housing or a leaking thermostat seal. Refer to Engine Coolant Thermostat Replacement .

Is the thermostat housing cracked or is there a seal leak ?

--

Go to Step 2

Go to Step 8

8

Check for a cracked water pump or a leaking water pump gasket.

Is the water pump cracked or is there a leaking gasket?

--

Go to Step 2

Go to Step 9

9

Check for a leaking water pump driveshaft seal.

Is the water pump shaft seal leaking?

--

Go to Step 10

Go to Step 11

10

First, add cooling system sealer pellets. If a leak still occurs, replace the water pump. Refer to Water Pump Replacement .

Is the repair complete?

--

System OK

Go to Step 11

11

Check for a leaking engine block coolant drain hole plug or knock sensor.

Are any drain hole plugs or knock sensors leaking?

--

Go to Step 2

Go to Step 12

12

Check for any leaking cylinder head core plugs.

Are the cylinder head core plugs leaking?

--

Go to Step 2

Go to Step 13

13

Check for a leaking cylinder head gasket(s) or a cracked cylinder head(s).

    • Refer to Cylinder Head Replacement in Engine Mechanical.
    • Refer to Cylinder Head Replacement in Engine Mechanical.

Is the cylinder head gasket leaking or is the cylinder head cracked?

--

Go to Step 2

Go to Step 14

14

Check for a cracked plenum or any gasket leaks.

Is there a plenum or gasket(s) leak?

--

Go to Step 2

Go to Step 15

15

Check for a cracked throttle body or a gasket leak.

Is the throttle body cracked or is there a gasket leak?

--

Go to Step 2

Go to Step 16

16

Check for a cracked cylinder block. Refer to Engine Replacement in Engine Mechanical.

Is the cylinder block cracked?

--

Go to Step 2

Go to Step 17

17

Check for any porous castings.

Are the castings OK?

--

System OK

--