GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2009 🢒 Corvette 🢒 Engine 🢒 Engine Cooling 🢒 Charge Air Cooler Coolant Hose Replacement - Cooler to Radiator

Removal Procedure
  1. Drain the charge air cooler coolant system. Refer to Charge Air Cooling System Draining and Filling
  2. Remove upper intake manifold sight shield. Refer to Upper Intake Manifold Sight Shield Replacement

    3. Object Number: 2140036 Size: SH
  3. Disconnect the quick connect fitting (1) at the cooler. Refer to Plastic Collar Quick Connect Fitting Service
  4. Remove the charge air cooler coolant hose (2) from the cooler.
  5. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle
  6. Remove the right front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement

    7. Object Number: 2140037 Size: SH
  7. Disconnect the quick connect fitting (1) at the radiator.
  8. Remove the charge air cooler coolant hose (2) from the radiator.
  9. Remove the charge air cooler coolant hose from the vehicle.

Installation Procedure
  1. Install the charge air cooler coolant hose to the vehicle.

    2. Object Number: 2140037 Size: SH
  2. Install the charge air cooler coolant hose (2) to the radiator.
  3. Connect the quick connect fitting (1) at the radiator.
  4. Install the right front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement
  5. Lower the vehicle.

    6. Object Number: 2140035 Size: SH
  6. Install the charge air cooler coolant hose (2) to the cooler.
  7. Connect the quick connect fitting (1) at the cooler. Refer to Plastic Collar Quick Connect Fitting Service
  8. Install upper intake manifold sight shield. Refer to Upper Intake Manifold Sight Shield Replacement
  9. Fill the charge air cooler coolant system. Refer to Charge Air Cooling System Draining and Filling