GM Service Manual Online
For 1990-2009 cars only

Rear Brake Caliper Replacement JL9, J55

Removal Procedure

Warning: Refer to Brake Fluid Irritant Warning in the Preface section.

Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution in the Preface section.

  1. Inspect the fluid level in the brake master cylinder reservoir.
  2. If the brake fluid level is midway between the maximum-full point and the minimum allowable level, no brake fluid needs to be removed from the reservoir before proceeding.
  3. If the brake fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove brake fluid to the midway point before proceeding.
  4. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  5. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.

  6. Object Number: 63948  Size: SH
  7. Remove the brake caliper inlet fitting bolt from the caliper.
  8. Remove the brake hose from the brake caliper.
  9. Remove and discard the 2 copper brake hose gaskets. These gaskets may be stuck to the brake caliper and/or the brake hose end.
  10. Plug the brake hose fitting to prevent brake fluid loss and contamination.

  11. Object Number: 63989  Size: SH
  12. Remove the brake caliper guide pin bolts.
  13. Remove the brake caliper from the caliper mounting bracket.

Installation Procedure

  1. Inspect the caliper slide boots for cuts, tears, or deterioration. If damaged, replace the slides and the boots. Refer to Rear Disc Brake Hardware Replacement.

  2. Object Number: 63989  Size: SH
  3. Install the brake caliper to the caliper mounting bracket.
  4. Caution: Refer to Fastener Caution in the Preface section.

  5. Install the brake caliper guide pin bolts and tighten to  31 N·m (23 lb ft).

  6. Object Number: 63948  Size: SH
  7. Remove the plug from the brake caliper opening and the brake hose.
  8. Note: Install NEW copper brake hose gaskets.

  9. Assemble the NEW copper brake hose gaskets, and the brake caliper inlet fitting bolt to the brake hose.
  10. Install the brake hose and the brake caliper inlet fitting bolt to the brake caliper and tighten to  40 N·m (30 lb ft).
  11. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding.
  12. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.

Rear Brake Caliper Replacement J56


Object Number: 1673764  Size: SF

Callout

Component Name

Warning: Refer to Brake Dust Warning in the Preface section.

Warning: Refer to Brake Fluid Irritant Warning in the Preface section.

Preliminary Procedure

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
  3. Remove the brake hose from the caliper. Refer to Rear Brake Hose Replacement.

1

Brake Caliper Bolt

Caution: Refer to Fastener Caution in the Preface section.

Tighten
175 N·m (129 lb ft)

2

Brake Caliper

Procedure

  1. If removing the caliper to service the brake system, support the caliper with heavy mechanics wire or equivalent.
  2. Plug the brake hose fitting to prevent brake fluid loss and contamination.
  3. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding.

Rear Brake Caliper Replacement J57

Removal Procedure

Warning: Refer to Brake Dust Warning in the Preface section.

Warning: Refer to Brake Fluid Irritant Warning in the Preface section.

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  2. Caution: Disc brake rotor protectors MUST be installed prior to tire and wheel assembly removal to avoid ceramic brake rotor damage due to contact between the tire and wheel assembly and the rotor. If the ceramic brake rotor is damaged replacement may be required.

  3. Install the disc brake rotor protectors and remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
  4. Remove the disc brake pads. Refer to Rear Disc Brake Pads Replacement.

  5. Object Number: 2146916  Size: SH
  6. Remove the brake hose fitting bolt (1).
  7. Note: Do not reuse the brake hose fitting gaskets.

  8. Remove and discard the brake hose fitting gaskets (2) from the brake hose (3).
  9. Cap the brake hose fitting to prevent brake fluid loss and contamination.

  10. Object Number: 2146890  Size: SH
  11. Remove the brake caliper bolts (1).

  12. Object Number: 2146893  Size: SH
  13. Remove the brake caliper (1).
  14. Inspect the brake caliper for brake fluid leakage, damage to the dust boots and pistons and replace, if necessary. Refer to Brake Caliper Inspection.

Installation Procedure


    Object Number: 2146893  Size: SH
  1. Install the brake caliper (1).
  2. Caution: Refer to Fastener Caution in the Preface section.


    Object Number: 2146890  Size: SH
  3. Install the brake caliper bolts (1) and tighten to  175 N·m (129 lb ft).

  4. Object Number: 2146916  Size: SH
  5. Assemble the brake hose fitting bolt (1) and 2 new brake hose fitting gaskets (2) to the brake hose (3).
  6. Install the brake hose assembly to the brake caliper and tighten the brake hose fitting bolt to  40 N·m (30 lb ft).
  7. Install the disc brake pads. Refer to Rear Disc Brake Pads Replacement.
  8. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding.
  9. Install the tire and wheel assembly and remove the disc brake rotor protectors. Refer to Tire and Wheel Removal and Installation.