Disassembly Procedure
- Remove the thrust support
assembly. Refer to
Steering Gear Worm Gear Adjuster Seal and Stub Shaft Bearing Replacement
.
- Remove the stub shaft (1) and the valve assembly (2)
from the thrust support assembly.
- If necessary, remove the stub shaft (1) from the valve
assembly (2) in the following manner:
3.1. | Tap the stub shaft (1) lightly on a wood block in order
to loosen the shaft cap. |
3.2. | Pull the shaft cap and the valve spool out from valve body (2)
6 mm (¼ inch). |
3.3. | Disengage the stub shaft pin (3) from the hole in the valve
spool (4). |
- If the valve assembly
needs repair, disassemble the valve in the following manner:
4.1. | Simultaneously pull and rotate the valve spool (5) from
the valve body (1). |
4.2. | Remove the valve spool O-ring seal (4). |
4.3. | Alternately remove the valve body teflon rings (2) and
the O-ring seals (3). |
Assembly Procedure
- If disassembled, reassemble
the valve assembly in the following manner:
1.1. | Install the valve spool O-ring seal (4) to the valve spool (5). |
1.2. | Lubricate the valve spool (5) and O-ring seal (4)
with power steering fluid. |
1.3. | Simultaneously push and rotate the valve spool (5) into
the valve body (1) until the hole in the valve spool for the stub shaft
pin is accessible from the opposite end of the valve body (1). |
- If necessary, install
the stub shaft to the valve spool in the following manner:
2.1. | Insert the stub shaft (3) into the valve spool. |
2.3. | The notch in the stub shaft cap (1) must fully engage the
valve body pin (2). Seat the stub shaft cap against the valve body
shoulder. |
2.4. | Alternately install the O-ring seals and the teflon rings to the
valve body. |
2.5. | Lubricate the O-ring seals and the teflon rings with power steering
fluid. |
- Install the stub shaft (7)
and valve assembly (6) to the worm shaft (5). Ensure the pin
fits in the worm shaft to the slot in the valve assembly.
- Install the thrust support assembly. Refer to
Steering Gear Worm Gear Adjuster Seal and Stub Shaft Bearing Replacement
.
- Refer to
Steering Gear Worm Gear Thrust Bearing Preload Adjustment - Off Vehicle
to adjust
the thrust bearing preload.
- Refer to
Steering Gear Pitman Shaft Over-Center Preload Adjustment - Off Vehicle
to adjust
the pitman shaft over-center sector.