Intake Manifold Replacement - Right Side LLY, LBZ

1. Remove the center intake manifold. Refer to Center Intake Manifold Replacement .
2. Remove the right fuel rail. Refer to Fuel Injection Fuel Rail Assembly Replacement - Bank 1 .
3. Remove the intake manifold bolts/nuts.

Important: The intake manifold uses sealer. Pry at the area by the fuel rail bolt holes in order to avoid damage to the sealing surfaces.

4. Remove the intake manifold.
5. To prevent entry of debris in the cylinder head tape the openings.

1. Apply a 2-3 mm (1/8 in) wide, by 0.5-1.5 mm (1/16 in) high bead of sealant to the intake manifold. Refer to Adhesives, Fluids, Lubricants, and Sealers .



2. Install the intake manifold.
3. Install the intake manifold bolts/nuts.

Notice: Refer to Fastener Notice in the Preface section.




4. Tighten the intake manifold bolts/nuts.

Tighten
Tighten the bolts/nuts in the sequence shown to 25 N·m (18 lb ft).

5. Install the right fuel rail. Refer to Fuel Injection Fuel Rail Assembly Replacement - Bank 1 .
6. Install the center intake manifold. Refer to Center Intake Manifold Replacement .

Intake Manifold Replacement - Right Side LMM

1. Remove the center intake manifold. Refer to Center Intake Manifold Replacement .
2. Remove the right fuel rail. Refer to Fuel Injection Fuel Rail Assembly Replacement - Bank 2 .
3. Remove the injection pump. Refer to Fuel Injection Pump Replacement .
4. Remove the intake manifold bolts/nuts.

Important: The intake manifold uses sealer. Pry at the area by the fuel rail bolt holes in order to avoid damage to the sealing surfaces.

5. Remove the intake manifold.
6. To prevent entry of debris in the cylinder head tape the openings.

1. Apply a 2-3 mm (1/8 in) wide, by 0.5-1.5 mm (1/16 in) high bead of sealant to the intake manifold. Refer to Adhesives, Fluids, Lubricants, and Sealers .



2. Install the intake manifold.
3. Install the intake manifold bolts/nuts.
4. Install the injection pump. Refer to Fuel Injection Pump Replacement .

Notice: Refer to Fastener Notice in the Preface section.




5. Tighten the intake manifold bolts/nuts.

Tighten
Tighten the bolts/nuts in the sequence shown to 25 N·m (18 lb ft).

6. Install the right fuel rail. Refer to Fuel Injection Fuel Rail Assembly Replacement - Bank 2 .
7. Install the center intake manifold. Refer to Center Intake Manifold Replacement .