Removal Procedure
Important: Observe and accurately mark the positions of all driveline components relative to the propeller shaft and axles prior to disassembly. These components include the propeller shaft, drive axles, pinion flanges, output shafts,
etc. Reassemble all components in the exact relationship the components had to each other during removal. Follow specifications and torque values. Follow any measurements made prior to disassembly.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Place jack or utility stands at the front end of the vehicle.
- Support the rear axle with jack or utility stands.
- Remove the wheel and tire assemblies. Refer to
Tire and Wheel Removal and Installation
.
- For vehicles with RPO JL4, disconnect the electrical connector from the rear wheel speed sensor.
Important: It is not necessary to disconnect the brake hose from the caliper. Support the brake calipers as necessary and set aside.
- Remove the brake calipers from the rear axle. Refer to
Rear Brake Caliper Replacement
.
- Remove the propeller shaft from the vehicle.
- Remove the park brake cables the rear springs and rear axle housing.
- Drain the lubricant from rear axle. Refer to
Rear Axle Lubricant Replacement
.
- Remove the rear axle vent hose from the axle.
- Remove the lower shock absorber bolt from the rear axle. Refer to
Shock Absorber Replacement
.
- Remove the rear spring U-bolts, the rear spring anchor plates and the rear spring spacers from the vehicle. Refer to
Leaf Spring Replacement
.
- Remove the rear axle from the vehicle.
Installation Procedure
Important: Observe and accurately mark the positions of all driveline components relative to the propeller shaft and axles prior to disassembly. These components include the propeller shaft, drive axles, pinion flanges, output shafts,
etc. Reassemble all components in the exact relationship the components had to each other during removal. Follow specifications and torque values. Follow any measurements made prior to disassembly.
- Support the rear axle with jack or utility stands.
- Install the rear axle to the vehicle.
- Install the rear spring U-bolts, the rear spring anchor plates and the rear spring spacers to the vehicle. Refer to
Leaf Spring Replacement
.
- Install the lower shock absorber bolt to the rear axle. Refer to
Shock Absorber Replacement
.
- Install the rear axle vent hose to the rear axle.
- Install the park brake cables.
- Install the rear propeller shaft.
- Install the brake calipers. Refer to
Rear Brake Caliper Replacement
.
- For vehicles with RPO JL4, connect the electrical connector to the rear wheel speed sensor.
- Install the wheel and tire assemblies. Refer to
Tire and Wheel Removal and Installation
.
- Fill the rear axle with the proper axle lubricant. Refer to
Approximate Fluid Capacities
and
Fluid and Lubricant Recommendations
.
- Remove the jack or utility stands.
- Lower the vehicle.