GM Service Manual Online
For 1990-2009 cars only

Object Number: 23435  Size: MF
Engine Controls Components
MAF Sensor, EVAP System EGR Valve
OBD II Symbol Description Notice

Circuit Description

Canister purge is controlled by an EVAP purge valve that allows manifold vacuum to purge the canister. The Powertrain Control Module (PCM) supplies a ground to energize the EVAP purge valve (purge ON ). The EVAP purge valve control is Pulse Width Modulated (PWM) or turned ON and OFF several times a second. The PCM controlled PWM output is commanded when the following conditions have been met:

    • Engine coolant temperature above 60°C (140°F).
    • After the engine has been running about 3 minutes on a cold start or 20 seconds on a warm start.

Canister purge PWM duty cycle varys according to operating conditions determined by mass air flow, fuel trim, and intake air temperature.

Canister purge operation is also affected by throttle position.

    • VIN 1 -- Canister purge will be disabled if TP angle increases to above 33 percent. Canister purge will be re-enabled when TP angle decreases below 29 percent.
    • VIN K -- Canister purge will be disabled if TP angle increases to above 70 percent. Canister purge will be re-enabled when TP angle decreases below 66 percent.

The EVAP vacuum switch is a normally closed switch positioned in the purge line between the canister and the EVAP purge valve. The EVAP vacuum switch will open when vacuum increases to greater than 5 inches of water (in H2O) in the purge line. The PCM monitors the EVAP vacuum switch signal to determine if the evaporative emission control system is working properly. If the switch is open (purge flow detected) when the PCM is not commanding the EVAP purge valve ON, DTC P1441 will be set.

Conditions for Setting the DTC

    • No active TP sensor, IAT sensor, MAP sensor, or MAF sensor DTC(s) set.
    • BARO reading is greater than 70 kPa.
    • Engine speed is between 650 RPM and 5000 RPM.
    • Engine Coolant Temperature is less than 113°C (237°F).
    • Intake Air Temperature is between 0°C (32°F). and 70°C (158°F).
    • The difference between ECT and IAT is less than 10°C (18°F).
    • EVAP Purge PWM is less than 3%.
    • EVAP purge vacuum switch is open.
    • Above conditions for longer than 4 seconds.

Action Taken When the DTC Sets

    • The PCM will illuminate the malfunction indicator lamp (MIL) during the second consecutive trip in which the diagnostic test has been run and failed.
    • The PCM will store conditions which were present when the DTC set as Freeze Frame and Failure Records data.

Conditions for Clearing the MIL/DTC

    • The PCM will turn OFF the MIL during the third consecutive trip in which the diagnostic has been run and passed.
    • The History DTC will clear after 40 consecutive warm-up cycles have occurred without a malfunction.
    • The DTC can be cleared by using the scan tool.

Diagnostic Aids

Check for the following conditions:

    • Poor connection at PCM. Inspect harness connectors for backed out terminals, improper mating, broken locks, improperly formed or damaged terminals, and poor terminal to wire connection.
    • Damaged harness. Inspect the wiring harness for damage. If the harness appears to be OK, observe the EVAP vacuum switch display on the scan tool while moving connectors and wiring harnesses related to the switch. A change in the display will indicate the location of the fault.
    • Incorrect vacuum hose routing. Verify that the vacuum hose routing to the canister purge vacuum switch and the canister purge solenoid is correct and that the vacuum hoses to the canister purge solenoid are not switched. Refer to Emission Hose Routing Diagram .
    • Restricted fuel vapor line, purge hose, canister vent, or blocked canister. A condition that causes the EVAP system to trap vacuum can keep the EVAP vacuum switch open , causing DTC P1441 to be set. Refer to Evaporative Emission Control System .
    • Faulty or damaged canister. A faulty canister may intermittenly allow charcoal into the EVAP purge solenoid, vacuum switch, and associated lines causing a DTC to be set. Refer to Evaporative Emission Control System .

Reviewing the Fail Records vehicle mileage since the diagnostic test last failed may help determine how often the condition that caused the DTC to be set occurs. This may assist in diagnosing the condition.

Test Description

Number(s) below refer to the step number(s) on the Diagnostic Chart.

  1. The canister purge vacuum switch is normally closed when no vacuum (purge) is present. With the key ON and the engine OFF, there should not be any vacuum (purge) present in the EVAP system.

  2. Checks if the PCM is able to control the EVAP purge solenoid valve.

  3. Checks if the DTC will set under the conditions present when the DTC was originally stored. If not, the fault is intermittent.

  4. Checks for a grounded EVAP purge solenoid driver circuit, a faulty EVAP vacuum switch, or a leaking EVAP purge solenoid valve.

  5. Checks for an open EVAP vacuum switch.

  6. This vehicle is equipped with a PCM which utilizes an Electrically Erasable Programmable Read Only Memory (EEPROM). When the PCM is being replaced, the new PCM must be programmed. Refer to Powertrain Control Module Replacement/Programming .

DTC P1441 - EVAP System Flow During Non-Purge

Step

Action

Value(s)

Yes

No

1

Was the Powertrain On-Board Diagnostic (OBD) System Check performed?

--

Go to Step 2

Go to the Powertrain On Board Diagnostic (OBD) System Check

2

With the ignition ON, engine not running, observe EVAP Vacuum Sw. display on the scan tool.

Does EVAP Vacuum Sw. display No Purge?

--

Go to Step 3

Go to Step 12

3

Engine idling, observe EVAP Vacuum Sw. while commanding the EVAP purge solenoid OFF with the scan tool.

Does EVAP Vacuum Sw. display No Purge with the EVAP purge solenoid commanded OFF?

--

Go to Step 4

Go to Step 5

4

  1. Turn ON the ignition switch, engine OFF.
  2. Review and record scan tool Fail Records data.
  3. Operate vehicle within Fail Records conditions as noted.
  4. Using a scan tool, monitor STATUS THIS IGN for DTC P1441.

Does scan tool indicate DTC P1441 failed?

--

Go to Step 5

Refer to Diagnostic Aids

5

  1. Disconnect the EVAP purge solenoid electrical connector.
  2. Engine idling, observe EVAP Vacuum Sw. display on the scan tool.

Does EVAP Vacuum Sw. display No Purge?

--

Go to Step 6

Go to Step 7

6

  1. Turn OFF the ignition switch, disconnect the PCM.
  2. Check the EVAP canister purge solenoid driver circuit for a short to ground.
  3. If a problem is found, locate and repair the short to ground as necessary. Refer to Repair Procedures in Electrical Diagnosis.

Was a problem found?

--

Go to Step 17

Go to Step 16

7

  1. Leave the EVAP purge solenoid electrical connector disconnected.
  2. Disconnect the vacuum signal hose from the EVAP purge vacuum switch.
  3. Connect a in. H2O vacuum gauge to the vacuum signal hose.
  4. With the engine idling observe the vacuum reading at the vacuum signal hose.

Is vacuum greater than the specified value?

5 in H2O

Go to Step 8

Go to Step 10

8

Check for incorrect vacuum hose routing or switched vacuum lines at the EVAP purge solenoid.

If a problem is found, repair as necessary.

Was a problem found?

--

Go to Step 17

Go to Step 9

9

Replace the EVAP purge solenoid. Refer to Evaporative Emission Canister Purge Solenoid .

Is action complete?

--

Go to Step 17

--

10

  1. Check the EVAP purge hose for a restriction between the canister and the EVAP vacuum switch.
  2. If a problem is found, repair as necessary.

Was a problem found?

--

Go to Step 17

Go to Step 11

11

  1. Check the fuel tank vapor line for a restriction between the canister and the fuel tank.
  2. If a problem is found, repair as necessary.

Was a problem found?

--

Go to Step 17

Go to Step 15

12

  1. Disconnect the EVAP purge vacuum switch electrical connector.
  2. Connect a jumper between the EVAP purge vacuum switch harness connector terminals.
  3. Observe EVAP Vacuum Sw. display on the scan tool.

Does EVAP Vacuum Sw. display No Purge?

--

Go to Step 14

Go to Step 13

13

  1. Check the following:
  2. • For an open or short to ground in the EVAP vacuum switch signal circuit between the EVAP vacuum switch and the PCM.
    • For an open EVAP vacuum switch ignition feed circuit.
    • For a poor EVAP vacuum switch signal circuit connection at the PCM.
  3. If a problem is found, repair it as necessary. Refer to Repair Procedures in Electrical Diagnosis.

Was a problem found?

--

Go to Step 17

Go to Step 16

14

  1. Check for poor connection at EVAP vacuum switch
  2. If a problem is found, replace faulty terminal(s) as necessary. Refer to Repair Procedures in Electrical Diagnosis.

Was a problem found?.

--

Go to Step 17

Go to Step 15

15

Replace the EVAP vacuum switch. Refer to Evaporative Emission Vacuum Switch .

Is action complete?

--

Go to Step 13

--

16

Replace the PCM.

Important: Replacement PCM must be programmed. Refer to Powertrain Control Module Replacement/Programming .

Is action complete?

--

Go to Step 17

--

17

  1. Review and record scan tool Fail Records data.
  2. Clear DTCs.
  3. Operate vehicle within Fail Records conditions as noted.
  4. Using a scan tool, monitor Specific DTC info for DTC P1441

Does scan tool indicate DTC P1441 failed?

--

Go to Step 2

System OK