GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 1999 🢒 Malibu 🢒 Engine 🢒 Engine Controls - 3.1L 🢒 Fuel Level Sensor Replacement

Removal Procedure

    Object Number: 61936 Size: SH
  1. Relieve fuel system pressure. Refer to Fuel Pressure Relief .
  2. Drain fuel tank. Refer to Fuel Tank Draining .
  3. Remove the fuel tank. Refer to Fuel Tank Replacement Removal Procedure.
  4. Remove the fuel sender assembly. Refer to Fuel Sender Assembly Replacement .
  5. Remove the fuel level sensor from modular fuel sender.

Installation Procedure

    Object Number: 61936 Size: SH
  1. Fuel level sensor to modular fuel sender.
  2. Install the fuel sender assembly. Refer to Fuel Sender Assembly Replacement .
  3. Reinstall the fuel tank. Refer to Fuel Tank Replacement Removal Procedure.
  4. Lower the vehicle.
  5. Refill tank and Reinstall the fuel filler cap.
  6. Reconnect the negative battery cable. Refer to Battery Replacement in engine electrical.
  7. Inspect for fuel leaks.
    8. 7.1. Turn the ignition switch ON for 2 seconds.
    7.2. Turn the ignition switch OFF for 10 seconds.
    7.3. Turn the ignition switch ON.
    7.4. Check for fuel leaks.