Generator Bracket Replacement for Chevrolet Malibu 2004

1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .



2. Rotate the drive belt tensioner counterclockwise.
3. Remove the accessory drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 3.5L (LX9).
4. Remove the generator. Refer to Generator Replacement .



5. Remove the drive belt tensioner bolt.
6. Remove the drive belt tensioner. Refer to Valve Rocker Arm and Push Rod Replacement in Engine Mechanical.
7. Remove the drive belt idler pulley bolt.
8. Remove the drive belt idler pulley.



9. Remove the generator bracket bolts.
10. Remove the generator bracket.

1. Install the generator bracket.

Notice: Refer to Fastener Notice in the Preface section.

2. Install the generator bracket bolts.

Tighten
Tighten the bolts in sequence to 50 N·m (37 lb ft).




3. Install the drive belt tensioner.
4. Install the drive belt tensioner bolt.

Tighten
Tighten the bolt to 50 N·m (37 lb ft).

5. Install the drive belt idler pulley.
6. Install the drive belt idler pulley bolt.

Tighten
Tighten the bolt to 50 N·m (37 lb ft).




7. Install the generator. Refer to Generator Replacement .
8. Rotate the drive belt tensioner counterclockwise.
9. Install the accessory drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 3.5L (LX9).
10. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .