GM Service Manual Online
For 1990-2009 cars only

Power Steering Pump Replacement 3100

Removal Procedure

  1. Remove the coolant recovery reservoir. Refer to Coolant Recovery Reservoir Replacement in Engine Cooling.
  2. Remove the accessory drive belt from the power steering pump pulley. Refer to Drive Belt Replacement in Engine Mechanical-3.1L.
  3. Remove the ignition wiring harness near the power steering pump.

  4. Object Number: 281721  Size: SH
  5. Disconnect the power steering hoses from the power steering pump:
  6. • The power steering pressure line. Refer to Power Steering Pressure Pipe/Hose Replacement .
    • The power steering return hose. Refer to Power Steering Return Hose Replacement .
  7. Remove the power steering pump mounting bolts from the power steering pump.
  8. Remove the power steering pump assembly from the engine.
  9. Remove the power steering pump pulley from the power steering pump. Refer to Power Steering Pump Pulley Replacement .
  10. Remove the power steering pump reservoir from the power steering pump assembly. Refer to Power Steering Fluid Reservoir Replacement - Off Vehicle .

Installation Procedure


    Object Number: 281721  Size: SH
  1. Install the power steering pump reservoir to the power steering pump assembly. Refer to Power Steering Fluid Reservoir Replacement - Off Vehicle .
  2. Install the power steering pump pulley to the power steering pump assembly. Refer to Power Steering Pump Pulley Replacement .
  3. Position the power steering pump assembly to the engine.
  4. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  5. Install the power steering pump mounting bolts.
  6. Tighten
    Tighten the power steering pump mounting bolts to 34 N·m (25 lb ft).

  7. Connect the power steering hoses to the power steering pump:
  8. • The power steering pressure line. Refer to Power Steering Pressure Pipe/Hose Replacement .
    • The power steering return hose. Refer to Power Steering Return Hose Replacement .
  9. Install the ignition control wiring harness near the power steering pump.
  10. Install the accessory drive belt. Refer to Drive Belt Replacement in Engine Mechanical-3.1L.
  11. Install the coolant recovery reservoir. Refer to Coolant Recovery Reservoir Replacement in Engine Cooling.
  12. Fill the power steeering system. Refer to Refilling the Power Steering System .
  13. Bleed the power steering system. Refer to Power Steering System Bleeding .
  14. Inspect the power steering system for leaks. Refer to Power Steering Gear and Pump Leaks .

Power Steering Pump Replacement 3800

Removal Procedure


    Object Number: 281720  Size: SH
  1. Remove the accessory drive belt. Refer to Drive Belt Replacement in Engine Mechanical-3.8L.
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  3. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  4. Remove the power steering pressure line from the power steering pump. Refer to Power Steering Pressure Pipe/Hose Replacement .
  5. Remove the power steering return hose from the power steering pump. Refer to Power Steering Return Hose Replacement

  6. Object Number: 282122  Size: SH
  7. Remove the power steering pump mounting bolts.
  8. Remove the power steering pump assembly from the engine.
  9. Remove the power steering pump pulley from the power steering pump assembly. Refer to Power Steering Pump Pulley Replacement .
  10. Remove the power steering pump reservoir from the power steering pump assembly. Refer to Power Steering Fluid Reservoir Replacement - Off Vehicle .

Installation Procedure


    Object Number: 282122  Size: SH
  1. Install the power steering pump reservoir to the power steering pump assembly.Refer to Power Steering Fluid Reservoir Replacement - Off Vehicle .
  2. Install the power steering pump pulley to the power steering pump assembly. Refer to Power Steering Pump Pulley Replacement .
  3. Position the power steering pump to the engine.
  4. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  5. Install the power steering pump mounting bolts.
  6. Tighten
    Tighten the power steering pump mounting bolts to 34 N·m (25 lb ft).

  7. Install the power steering pressure line to the power steering pump. Refer to Power Steering Pressure Pipe/Hose Replacement .
  8. Install the power steering return hose to the power steering pump. Refer to Power Power Steering Return Hose Replacement .

  9. Object Number: 281720  Size: SH
  10. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  11. Lower the vehicle.
  12. Install accessory drive belt. Refer to Drive Belt Replacement in Engine Mechanical-3.8L.
  13. Fill the power steering reservoir. Refer to Refilling the Power Steering System .
  14. Bleed the power steering system. Refer to Power Steering System Bleeding .
  15. Inspect the power steering system for leaks. Refer to Power Steering Gear and Pump Leaks .