Fuel Tank Filler Door Replacement Impala

1. Open the fuel filler door.
2. Drill out the rivits from the fuel filler door.
3. Remove the fuel filler door from the quarter panel.

1. Align the fuel filler door to the holes in the quarter panel.
2. Install the fuel filler door to the quarter panel using new rivits.
3. Close the fuel filler door.

Fuel Tank Filler Door Replacement Monte Carlo

1. Open the fuel filler door.
2. Remove the fuel filler pocket. Refer to Fuel Tank Filler Pipe Housing Replacement .
3. Remove the nuts from the inside of the quarter panel on the fuel filler door.
4. Remove the fuel filler door from the quarter panel.

1. Align the fuel filler door studs to the holes in the quarter panel.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

2. Install the nuts on the inside of the quarter panel to the fuel filler door studs.

Tighten
Tighten the fuel filler door nuts to 10 N·m (89 lb in).

3. Install the fuel filler pocket. Refer to Fuel Tank Filler Pipe Housing Replacement .
4. Close the fuel filler door.