GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2005 🢒 Optra 🢒 Preface 🢒 Cautions and Notices 🢒 Front Bumper Fascia Replacement

Removal Procedure

    Caution: Refer to Battery Disconnect Caution in the Preface section.


    Object Number: 1308608 Size: SH
  1. Disconnect the negative battery cable.
  2. Remove the front wheel well splash shields. Refer to Wheelhouse Splash Shield Replacement .
  3. Remove the fog lamps and the headlamps. Refer to Front Fog Lamp Replacement and Headlamp Replacement in Lighting Systems.
  4. Remove the fender-to-fascia bolts and the screws.

    5. Object Number: 1308609 Size: SH
  5. Remove the lower fascia screws and the bolts.

    6. Object Number: 1308612 Size: SH
  6. Remove the upper fascia screws.
  7. Remove the front bumper fascia.

Installation Procedure

    Object Number: 1308612 Size: SH
  1. Install the front bumper fascia.
  2. Install the upper fascia screws.

    3. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1308609 Size: SH
  3. Install the lower fascia screws and the bolts.

    4. Tighten
    Tighten the lower fascia screws to 2 N·m (18 lb in).


    Object Number: 1308608 Size: SH
  4. Install the fender-to-fascia bolts and the screws.

    5. Tighten

    • Tighten the fender-to-fascia bolts to 10 N·m (89 lb in).
    • Tighten the fender-to-fascia screws to 2 N·m (18 lb in).
  5. Install the headlamps and the fog lamps. Refer to Headlamp Replacement and Front Fog Lamp Replacement in Lighting Systems.
  6. Install the front wheel well splash shields. Refer to Wheelhouse Splash Shield Replacement .
  7. Connect the negative battery cable.