GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2009 🢒 Optra - Mexico 🢒 Engine 🢒 Engine Mechanical - 2.0L (Diesel) 🢒 Battery Tray Replacement

Removal Procedure

    Object Number: 1962544 Size: SH
  1. Remove the battery from the battery tray. Refer to Battery Replacement.

    2. Object Number: 1962545 Size: SH
  2. Remove the fuel filter assembly. Refer to Fuel Filter Replacement.

    3. Object Number: 1962546 Size: SH
  3. Remove the engine fuse block.

    4. Object Number: 1962547 Size: SH
  4. Remove the engine control module (ECM). Refer to Engine Control Module Replacement.
  5. Check the battery tray for obvious cracks or damage.

    6. Object Number: 1962548 Size: SH
  6. Remove the glow plug fuse box.
  7. Remove the glow plug control unit.

    8. Object Number: 1962549 Size: SH
  8. Remove the battery tray upper bolts.

    9. Object Number: 1962551 Size: SH
  9. Remove the battery tray retaining bolts.
  10. Remove the battery tray.

Installation Procedure


    Object Number: 1962551 Size: SH
  1. Install the battery tray.

    2. Caution: Refer to Fastener Caution in the Preface section.

  2. Install the battery tray lower retaining bolts.

    3. Tighten
    Tighten the battery tray bolts to 20 N·m (15 lb ft).


    Object Number: 1962549 Size: SH
  3. Install the battery tray upper retaining bolts.

    4. Tighten
    Tighten the battery tray bolts to 10 N·m (89 lb in).


    Object Number: 1962548 Size: SH
  4. Install the glow plug control unit.
  5. Install the glow plug fuse block.

    6. Object Number: 1962547 Size: SH
  6. Install the ECM. Refer to Engine Control Module Replacement.

    7. Object Number: 1962546 Size: SH
  7. Install the engine fuse block.

    8. Object Number: 1962545 Size: SH
  8. Install the fuel filter assembly. Refer to Fuel Filter Replacement.

    9. Object Number: 1962544 Size: SH
  9. Install the battery. Refer to Battery Replacement.