GM Service Manual Online
For 1990-2009 cars only

Tools Required

J 8614-01 Pinion Flange Holder

Removal Procedure

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

  1. Disconnect the negative battery cable.
  2. Remove the accessory drive belt. Refer to Drive Belt Replacement .
  3. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  4. Remove the right splash shield.

  5. Object Number: 234153  Size: SH
  6. Remove the crankshaft pulley retaining bolt using J 8614-01 to prevent crankshaft rotation when loosening the bolt.

Installation Procedure

  1. Lubricate the front seal and the sealing surface of the crankshaft pulley with Chassis Grease GM P/N 1051344 or equivalent.
  2. Install the crankshaft pulley onto the crankshaft indexing keyway.

  3. Object Number: 234382  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  4. Install the crankshaft pulley retaining bolt using J 8614-01 to prevent crankshaft rotation when tightening the bolt.
  5. Tighten
    Tighten the bolt to 142 N·m (105 lb ft).

  6. Install the right splash shield.
  7. Lower the vehicle.
  8. Install the accessory drive belt. Refer to Drive Belt Replacement .
  9. Connect the negative battery cable.
  10. Tighten
    Tighten the battery cable bolt to 15 N·m (11 lb ft).