GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2001 🢒 Prizm 🢒 Transmission/Transaxle 🢒 Manual Transmission - MB4 and MB5 🢒 Transmission Replacement

Removal Procedure

    Notice: Automatic transmission oil cooler flushing must be performed when an automatic transmission is removed for service. The flushing procedure should be performed after the installation of the overhauled or replacement transmission. Failure to flush the system may cause damage to the system and its components.

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

  1. Disconnect the negative (-) and positive battery cable.
  2. Remove the battery. Refer to Battery Replacement in Engine Electrical.
  3. Remove the Intake Air Temperature (IAT) sensor electrical connector from IAT sensor.
  4. Remove the Air Cleaner (ACL) cover and the ACL filter from the ACL.
  5. Loosen the ACL intake tube clamp.
  6. Remove the 3 bolts and ACL from the vehicle.
  7. Disconnect the PNP switch electrical connector from the PNP switch.

    8. Object Number: 242877 Size: SH
  8. Disconnect the solenoid wire harness electrical connector (1) from the solenoid wire harness.
  9. Remove the 1 bolt and ground strap from the transaxle case.

    10. Object Number: 428209 Size: SH
  10. Loosen the TV cable locknut and adjust the nut.
  11. Remove the TV cable (2) from the throttle linkage and TV cable bracket.
  12. Remove the VSS electrical connector from the VSS.
  13. Remove the 1 nut, the 1 lock washer and the shift select cable from the manual lever (1) .

    14. Object Number: 242869 Size: SH
  14. Remove the E-clip (1) and the shift select cable (3) from the shift select cable bracket (2).
  15. Remove the TV cable from the guide bracket.
  16. Remove the 2 upper transaxle-to-engine bolts from the transaxle.
  17. Remove the starter. Refer to Starter Motor Replacement in Engine Electrical.
  18. Install the engine support fixture. Refer to Engine Support Fixture in Engine Mechanical-1.8L.
  19. Remove the 2 bolts and the left transaxle mounting bracket reinforcement from the transaxle.
  20. Remove the 1 bolt from the left transaxle mounting bracket.
  21. Remove the left mount transaxle through bolt.
  22. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  23. Place a drain pan or a suitable container under the transaxle.

    24. Object Number: 242982 Size: SH
  24. Remove the transaxle drain plug (2) from the transaxle fluid pan (1) and drain the fluid.

    25. Important: Plug the fluid cooler hoses in order to prevent transaxle fluid cooler leakage.

  25. Remove the 2 hose clamps and 2 fluid cooler hoses from the inlet and the outlet fluid cooler pipes at the transaxle.
  26. Remove the 2 bolts from the left transaxle mounting bracket.
  27. Remove both the front tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  28. Remove the right and left drive axles from the vehicle. Refer to Wheel Drive Shaft Replacement in Wheel Drive Shafts.
  29. Remove the 2 bolts from the front transaxle mount.
  30. Remove the drain pan from underneath the transaxle fluid pan.
  31. Remove the 3 nuts from the rear transaxle mount.
  32. Remove the front suspension crossmember and the center crossmember from the vehicle. Refer to Front Suspension Crossmember Replacement in Front Suspension.
  33. Support the transaxle with a suitable hydraulic jack.
  34. Remove the flywheel access cover from the engine.
  35. Remove the 6 flywheel-to-torque converter bolts from the flywheel.
  36. Remove the 2 lower transaxle-to-engine bolts from the transaxle.
  37. Remove the transaxle from the engine by carefully moving the transaxle away from the engine toward the left side of the engine compartment and very slowly lowering the hydraulic jack making sure no obstructions exist.

Installation Procedure

    Important: Before installing the transaxle assembly apply grease around the cup at the center of the torque converter. This will ensure ease of assembly.

    Important: Before installing the transaxle assembly measure the distance. The distance should be more than 23 mm (0.906 in). If it is less than 23 mm (0.906 in), the torque converter is improperly installed. Remove the torque converter and properly seat the torque converter onto the input shaft.

  1. Install the transaxle to the engine by carefully raising the transaxle using a suitable hydraulic jack. Confirm that no obstructions exist.

    2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install 2 lower transaxle-to-engine bolts.

    3. Tighten
    Tighten the lower transaxle-to-engine bolts to 64 N·m (47 lb ft).

  3. Install the 6 flywheel-to-torque converter bolts into the flywheel.

    4. Tighten
    Tighten the flywheel-to-torque converter bolts to 19 N·m (14 lb ft).

  4. Install the flywheel access cover into the engine.
  5. Lower the engine reinforcement brace to the transaxle and the engine. Secure with 5 bolts.

    6. Tighten
    Tighten the lower engine reinforcement brace bolts to 64 N·m (47 lb in) (A131L).

  6. Install the hydraulic jack from under the transaxle.
  7. Install the front suspension crossmember and the center crossmember to the vehicle. Refer to Front Suspension Crossmember Replacement in Front Suspension.
  8. Install the 2 bolts into the front transaxle mount.

    9. Tighten
    Tighten the rear transaxle mount nuts to 57 N·m (42 lb ft).

  9. Install the 2 bolts into the front transaxle mount.

    10. Tighten
    Tighten the front transaxle mount bolts to 64 N·m (47 lb ft).

  10. Install the right and left drive axles into the vehicle. Refer to Wheel Drive Shaft Replacement in Wheel Drive Shafts.
  11. Install both front tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  12. Install the 2 bolts into the left transaxle mounting bracket .

    13. Tighten
    Tighten the left transaxle mounting bracket bolts to 56 N·m (41 lb ft).

  13. Install the inner and outer fluid cooler hoses to the inner and outer fluid cooler pipes. Secure the pipes with the 2 clamps.

    14. Object Number: 242867 Size: SH
  14. Install the right and left splash shields (1) to the vehicle. Secure the shields with the 12 bolts.

    15. Tighten
    Tighten the right and left splash shield bolts to 5 N·m (44 lb in).

  15. Install the starter. Refer to Starter Motor Replacement in Engine Electrical.

    16. Object Number: 242982 Size: SH
  16. Install the transaxle drain plug (2) into the transaxle fluid pan (1).

    17. Tighten
    Tighten the transaxle drain plug to 17 N·m (13 lb ft).

  17. Lower the vehicle.
  18. Install the 1 bolt into the left transaxle mounting bracket.

    19. Tighten
    Tighten the left transaxle mounting bracket bolt to 56 N·m (41 lb ft).

  19. Install the left transaxle mounting bracket reinforcement onto the transaxle. Secure the transaxle with 2 bolts.

    20. Tighten
    Tighten the left transaxle mounting bracket reinforcement bolts to 21 N·m (15 lb ft).

  20. Remove the engine support fixture.
  21. Install the 2 upper transaxle-to engine bolts into the transaxle.

    22. Tighten
    Tighten the upper transaxle-to-engine bolts to 64 N·m (47 lb ft).

  22. Install the TV cable guide bracket onto the transaxle case. Secure the transaxle case with on bolt.

    23. Tighten
    Tighten the TV cable guide bracket bolt to 8 N·m (71 lb in).


    Object Number: 242869 Size: SH
  23. Install the shift select cable (1) into the shift select cable bracket (2). Secure the shift select cable bracket with 1 E-clip.

    24. Object Number: 242864 Size: SH
  24. Install the shift select cable (1) into the manual lever (2). Secure with the 1 lock washer and the 1 nut (3). Do NOT tighten fully.

    25. Object Number: 242947 Size: SH
  25. Adjust the shift select cable (1,2).

    26. Tighten
    Tighten the shift select cable nut to 12 N·m (106 lb in).


    Object Number: 428221 Size: SH
  26. Install the VSS electrical connector to the VSS (2).

    27. Object Number: 428209 Size: SH
  27. Install the TV cable into the TV cable bracket (1) and the throttle linkage.
  28. Adjust the TV cable. Refer to Automatic Transmission Throttle Valve Cable Adjustment
  29. Tighten the ground strap bolt.

    30. Tighten
    Tighten the ground strap bolt to 13 N·m (115 lb in).


    Object Number: 242877 Size: SH
  30. Install the solenoid wire harness electrical connector to the solenoid wire harness.
  31. Install the PNP electrical connector (1) to the PNP switch.
  32. Install the ACL into the vehicle. Secure the ACL with 3 bolts.

    33. Tighten

        • Tighten the Air Cleaner (ACL) bolts to 12 N·m (106 lb in).
        • Tighten the Air Cleaner (ACL) intake tube clamp.
  33. Install the ACL filter and the ACL cover onto the ACL.
  34. Install the IAT sensor electrical connector to the IAT sensor.
  35. Connect the battery cable.
  36. Refill the transaxle, as necessary Refer to Transmission Fluid Check .