- Verify that the keyway (2)
on the crankshaft is positioned properly.
- Install the crankshaft
sprocket (2) to the crankshaft (1).
- Verify that the Knock-pin (1)
on the right intake camshaft is aligned with the match mark (2).
- Install the right primary
sprocket to the intake camshaft with the RH mark facing forward.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Secure the sprocket (1)
with the bolt while holding the intake camshaft (2) with a wrench.
Tighten
Tighten the bolt to 80 N·m (57.5 lb ft).
- Install the timing chain
tensioner (2). Secure with the nut.
Tighten
Tighten the nut to 27 N·m (19.5 lb ft).
- Install the primary timing
chain to the primary right intake sprocket by aligning the right silver link (1)
on the chain with the mark (2) on the sprocket.
- Apply oil to the inside
of the idler sprocket and install the sprocket by aligning the left silver
link (1) with the mark (2) on the idler sprocket.
- Install the primary timing
chain to the crankshaft sprocket by aligning the yellow link (2) on
the chain with the mark (3) on the sprocket.
- Apply oil to the bearing of the idler sprocket.
- Install the primary timing
chain to the idler sprocket (1) and secure the sprocket to the engine
block with the bolt.
Tighten
Tighten the bolt to 45 N·m (32.5 lb ft).
- With the latch (2)
of the tensioner adjuster returned and the plunger (3) pushed back
into the body, insert a retainer (paper clip or similar tool) (1)
into the set hole. After inserting the pin, make sure the plunger will
not come out.
- Install the tensioner
adjuster (1) to the engine block and tensioner. Secure with the 2 bolts.
Tighten
Tighten the bolt to 11 N·m (7.5 lb ft).
- Remove the retainer (3) from the tensioner.
- Install the timing chain
guides (1, 3).
Tighten
Tighten the bolts to 9 N·m (6.5 lb ft).
- Verify that each timing
mark is aligned properly.
- Install the left secondary timing chain and tensioner. Refer to
Secondary Timing Chain Installation - Left Side
.
- Install the engine front cover. Refer to
Engine Front Cover Installation
.
- Install the spark plugs. Refer to
Spark Plug Replacement
in Engine Controls.