GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2003 🢒 Venture Ext. 🢒 Body and Accessories 🢒 Body Rear End 🢒 Fuel Tank Filler Door Replacement

Removal Procedure

    Object Number: 733673 Size: SH
  1. Open the fuel filler door.
  2. Remove the fuel filler cap.
  3. Remove the fuel filler pocket. Refer to Fuel Tank Filler Pipe Housing Replacement .
  4. Disconnect the fuel filler door interlock cable from the fuel filler door. Refer to Fuel Filler Door Innerlock Cable Replacement
  5. Remove the screws from the fuel filler door.
  6. Remove the fuel filler door from the vehicle.

Installation Procedure

    Object Number: 733673 Size: SH
  1. Align the fuel filler door to the vehicle.

    2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install the fuel filler door screws.

    3. Tighten
    Tighten the screws to 10 N·m (89 lb in).

  3. Connect the fuel filler door interlock cable to the fuel filler door. Refer to Fuel Filler Door Innerlock Cable Replacement .
  4. Install the fuel filler pocket. Refer to Fuel Tank Filler Pipe Housing Replacement .
  5. Install the fuel filler cap.
  6. Close the fuel filler door.