GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

    Caution: Refer to Battery Disconnect Caution in the Preface section.


    Object Number: 1279785  Size: SH
  1. Disconnect the negative battery cable.
  2. Drain the cooling system. Refer to Cooling System Draining and Filling .
  3. Remove the inlet and outlet heater hoses from the heater core.
  4. Recover the refrigerant if an air conditioning (A/C) system is equipped. Refer to Refrigerant Recovery and Recharging .
  5. Remove the high pressure pipe and suction hose on the cowl, if an A/C system is equipped.
  6. Remove the upper 4 bolts that secures the heater/air distributor case assembly.

  7. Object Number: 1279786  Size: SH
  8. Lift the vehicle and remove the lower 2 bolts that secure the heater/air distributor case assembly.

  9. Object Number: 1279788  Size: SH
  10. Remove the instrument panel carrier assembly. Refer to Instrument Panel Assembly Replacement .
  11. Remove the nut (1) that secures the heat/air distribution case.
  12. Remove the heater/air distribution case assembly.

Installation Procedure


    Object Number: 1279788  Size: SH
  1. Install the heater/air distribution case assembly.
  2. Notice: Refer to Fastener Notice in the Preface section.

  3. Install the nut (1) that secures heat/air distribution case.
  4. Tighten
    Tighten the nut to 4 N·m (35 lb in).

  5. Install the instrument panel carrier assembly. Refer to Instrument Panel Assembly Replacement .

  6. Object Number: 1279786  Size: SH
  7. Lift the vehicle and install the lower 2 bolts that secure the heater/air distributor case assembly.
  8. Tighten
    Tighten the bolts to 4 N·m (35 lb in).


    Object Number: 1279785  Size: SH
  9. Install the upper 4 bolts that secure the heater/air distributor case assembly.
  10. Tighten
    Tighten the bolts to 4 N·m (35 lb in).

  11. Install the high pressure pipe and suction hose on the cowl, if an A/C system is equipped.
  12. Install the inlet and outlet heater hoses to the heater core.
  13. Refill the cooling system. Refer to Cooling System Draining and Filling .
  14. Recharge the refrigerant if an A/C system is equipped. Refer to Refrigerant Recovery and Recharging .
  15. Connect the negative battery cable.