Generator Bracket Replacement 4.8L, 5.3L, and 6.0L Engines
Removal Procedure
- Remove the battery cable junction block bracket bolts.
- Remove the generator. Refer to
Generator Replacement
.
- Remove the power steering pump. Refer to
Power Steering Pump Replacement
.
- Remove the generator bracket bolts.
- Remove the generator bracket.
Installation Procedure
- Install the generator bracket.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the generator bracket bolts.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- Install the power steering pump. Refer to
Power Steering Pump Replacement
.
- Install the generator. Refer to
Generator Replacement
.
- Install the battery cable junction block bracket bolts.
Tighten
Tighten the bolts to 9 N·m (80 lb in).
Generator Bracket Replacement 8.1L Engine
Removal Procedure
- Remove the battery cable junction block bracket bolts.
- Remove the fan and clutch. Refer to
Fan Clutch Replacement
.
- Remove the drive belt idler pulley. Refer to
Drive Belt Idler Pulley Replacement
.
- Remove the generator. Refer to
Generator Replacement
.
- Remove the generator bracket bolts and nut.
- Remove the generator bracket stud.
- Remove the generator bracket.
Installation Procedure
- Install the generator bracket.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the generator bracket stud.
Tighten
Tighten the stud to 20 N·m (15 lb ft).
- Install the generator bracket bolts and nut.
Tighten
Tighten the bolts and nut to 50 N·m (37 lb ft).
- Install the generator. Refer to
Generator Replacement
.
- Install the drive belt idler pulley. Refer to
Drive Belt Idler Pulley Replacement
.
- Install the fan and clutch. Refer to
Fan Clutch Replacement
.
- Install the battery cable junction block bracket bolts.
Tighten
Tighten the bolts to 9 N·m (80 lb in).
Generator Bracket Replacement 6.6L (LLY) Engine
Removal Procedure
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
- Disconnect the negative battery cable. Refer
to
Battery Negative Cable Disconnection and Connection
.
- Remove the air cleaner. Refer to
Air Cleaner Assembly Replacement
in Engine Controls - 6.6L (LLY).
- Remove the drive belt. Refer to
Drive Belt Replacement
in Engine Mechanical - 6.6L (LLY).
- Remove the upper fan shroud. Refer to
Engine Coolant Fan Upper Shroud Replacement
in Engine Cooling.
- Remove the electrical harness clip bolts.
- Disconnect the generator electrical connector
(1).
- Remove
the positive battery cable from the generator, perform the following:
7.1. | Slide the boot (3) down to access the terminal stud. |
7.2. | Remove the positive cable nut (2). |
7.3. | Remove the positive cable. |
- Remove the drive belt tensioner bolt.
- Remove the generator mounting bracket bolts.
- Remove the generator mounting bracket.
- If necessary, remove the idler pulleys.
Installation Procedure
Notice: Refer to Fastener Notice in the Preface section.
- If necessary, install the idler pulleys.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- Install the generator mounting bracket.
- Install the generator mounting bracket bolts.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- Install the drive belt tensioner bolt.
Tighten
Tighten the bolt to 50 N·m (37 lb ft).
- Install
the positive battery cable to the generator, perform the following:
5.1. | Install the positive cable. |
5.2. | Install the positive cable nut (2). |
Tighten
Tighten the nut to 9 N·m (80 lb in).
5.3. | Slide the boot (3) up to cover the terminal stud. |
- Connect the generator electrical connector
(1).
- Install the electrical harness clip bolts.
Tighten
Tighten the bolts to 10 N·m (89 lb in).
- Install the upper fan shroud. Refer to
Engine Coolant Fan Upper Shroud Replacement
in Engine Cooling.
- Install the drive belt. Refer to
Drive Belt Replacement
in Engine Mechanical - 6.6L (LLY).
- Install the air cleaner. Refer to
Air Cleaner Assembly Replacement
in Engine Controls - 6.6L (LLY).
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
Generator Bracket Replacement 4.3L Engine
Removal Procedure
- Loosen the air cleaner outlet duct clamp at the mass air flow (MAF)/intake air temperature (IAT) sensor.
- Remove the positive crankcase ventilation (PCV) hose.
- Remove the air cleaner adapter nut.
- In order to remove the air cleaner outlet duct, pivot the duct upward until the hinge clip releases from the lip on the throttle
body.
- Remove the cooling fan. Refer to
Fan Replacement
.
- Remove the drive belt. Refer to
Drive Belt Replacement
.
- Remove the wiring harness bracket bolt.
- Remove the heater hose bracket bolt.
- Remove the generator. Refer to
Generator Replacement
.
- Remove the drive belt tensioner. Refer to
Drive Belt Tensioner Replacement
.
- Remove the drive belt idler pulley. Refer to
Drive Belt Idler Pulley Replacement - Right Side
or
Drive Belt Idler Pulley Replacement - without Air Conditioning
.
- Remove the generator bracket bolts and nut.
- Remove the generator bracket.
Installation Procedure
- Install the generator bracket.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the generator bracket bolts and nut.
Tighten
Tighten the bolts/nut to 41 N·m (30 lb ft).
- Install the drive belt idler pulley. Refer to
Drive Belt Idler Pulley Replacement - Right Side
or
Drive Belt Idler Pulley Replacement - without Air Conditioning
.
- Install the drive belt tensioner. Refer to
Drive Belt Tensioner Replacement
.
- Install the generator. Refer to
Generator Replacement
.
- Install the heater hose bracket bolt.
Tighten
Tighten the bolt to 25 N·m (18 lb ft).
- Install the wiring harness bracket bolt.
Tighten
Tighten the bolt to 25 N·m (18 lb ft).
- Install the cooling fan. Refer to
Fan Replacement
.
- Install the drive belt. Refer to
Drive Belt Replacement
.
- Align the hinge clip with the lip on the throttle body.
In order to install the air cleaner outlet duct, pivot the air
cleaner outlet duct downward until the mounting stud is through the hole.
- Install the air cleaner adapter nut.
- Install the PCV hose.
- Tighten the air cleaner outlet duct clamp at the MAF/IAT sensor.
Tighten
Tighten the clamps to 4 N·m (35 lb in).