GM Service Manual Online
For 1990-2009 cars only

Important: The following steps must be completed before using the symptom tables.

  1. Perform the Diagnostic System Check - Transfer Case before using the Symptom Tables in order to verify that all of the following are true:
  2. • There are no DTCs set.
    • The control module(s) can communicate via the serial data link.
  3. Review the system operation in order to familiarize yourself with the system functions. Refer to:
  4. •  Transfer Case Description
    •  Transfer Case System Description
    •  Mode Shifts
    •  Range Shifts
    •  Transfer Case Control Module Description
    •  RAM/ROM Check
    •  Data Memory Retention Check
    •  Encoder Signal Check
    •  Encoder Switch Monitor Check
    •  Motor and Relay Voltage Checks
    •  Motor/Encoder Circuit Operation

Visual/Physical Inspection

    • Inspect for aftermarket devices which could affect the operation of the automatic transfer case system. Refer to Checking Aftermarket Accessories in Wiring Systems.
    • Inspect the easily accessible or visible system components for obvious damage or conditions which could cause the symptom.
    • Inspect the automatic transfer case for the proper fluid level.

Intermittent

Faulty electrical connections or wiring may be the cause of intermittent conditions. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.

Symptom List

Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom:

    •  Front Axle Will Not Engage
    •  Front Axle Will Not Disengage
    •  Transfer Case Shift Control Switch Inoperative
    •  Transfer Case Shift Control Switch Indicator Lamps Always On - Two or More
    •  Transfer Case Shift Control Switch Indicator Inoperative - One or More
    •  Transfer Case Shift Control Switch Indicators Flash Continuously 15 Seconds or More