- Install the clutch plate and the clutch cover to the engine flywheel
if removed. Refer to
Clutch Assembly Replacement
in Clutch.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the transmission:
2.1. | Ensure the transmission is positioned in the 3rd or 4th speed gear. |
2.2. | Rotate the transmission clockwise onto the clutch hub splines. |
2.3. | Install the bolt and the studs securing the transmission to the engine. |
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- Install the bolt securing the right side transmission to engine cover.
Tighten
Tighten the bolt to 14 N·m (10 lb ft).
- Install the bolt securing the left side transmission to engine cover.
Tighten
Tighten the bolt to 14 N·m (10 lb ft).
- Install the four bolts securing the clutch
cover to the transmission.
Tighten
Tighten the bolt to 14 N·m (10 lb ft).
- Install the transmission rear mount.
- Install the clutch line to the concentric slave cylinder. Refer to
Clutch Concentric Actuator Cylinder Replacement
in Clutch.
- Install the two bolts securing the right
side support bracket to the transmission.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- If equipped with a manual transfer case, install the manual transfer
case shift linkage. Refer to
Transfer Case Replacement
in NV261 Transfer Case.
- If equipped, installed the two transfer case shields. Refer to Shield Replacement
in NV261 Transfer Case orShield Replacement
in NV246 Transfer Case.
- If equipped with a transfer case, install the front propeller shaft.
Refer to
Front Propeller Shaft Replacement
in Propeller Shaft.
- Install the rear propeller shaft. Refer to
One-Piece Propeller Shaft Replacement
or
Two-Piece Propeller Shaft Replacement
in Propeller Shaft.
- Install the shift tower. Refer to Shift Tower Replacement
.
- Fill the transmission with transmission fluid. Refer to
Fluid Replacement
.
- Install the shift lever. Refer to
Shift Lever Replacement
.