Removal Procedure
Notice: Perform TDC Offset Recovery procedure if the timing chain, timing gears,
engine front cover, crankshaft position sensor, crankshaft or other components
affecting the timing are replaced.
Caution: Before servicing any electrical component, the ignition and start switch must be in the OFF or LOCK position and all electrical loads
must be OFF, unless instructed otherwise in these procedures. If a tool or equipment could easily come in contact with a live exposed electrical terminal, also disconnect the negative battery cable. Failure to follow these precautions may cause personal injury
and/or damage to the vehicle or its components.
- Disconnect
the battery negative cable from the battery. Refer to Battery Cable Replacement
- Drain the cooling system. Refer to Draining
and Filling Cooling System
.
- Remove the front grille and parking lamp assembly from the vehicle.
- Remove the air conditioning condenser from the vehicle.
• | For commercial applications, refer to Condenser
Replacement (Commercial)
in HVAC. |
• | For motorhome applications, refer to Condenser
Replacement (Motorhome)
in HVAC. |
- Remove the radiator from the vehicle. Refer to Radiator Replacement (Diesel)
.
- Remove the oil pump drive from the engine block. Refer to
Oil Pump Drive Replacement
.
- Remove the valve lifters from the engine block. Refer to
Valve Lifter Replacement
.
- Remove the timing chain
from the engine block. Refer to
Timing Chain and Sprocket Replacement
.
- Remove the camshaft thrust
plate retaining bolts and the camshaft thrust plate from the engine block.
- Remove the camshaft thrust
plate spacer from the engine block.
Important: When removing the camshaft from the engine block, use caution as not
to damage the camshaft bearing.
- Remove the camshaft assembly
from the engine block.
Installation Procedure
Important: When a new camshaft is being installed, new valve lifters, engine oil
and oil filter must be replacement at the same time.
Important: When installing the camshaft assembly into the engine block, use caution
as not to damage the camshaft bearing during installation.
- Install the camshaft sprocket
spacer, with the ID chamfer facing the camshaft.
- Install the camshaft.
2.1. | Coat the camshaft lobes with camshaft and valve Prelube GM P/N
1052365. |
2.2. | Lubricate the camshaft bearing journals with clean engine oil. |
2.3. | Carefully insert the camshaft into the block, in order to avoid
damage to the camshaft bearings. |
- Install the camshaft thrust
plate to the engine block.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the thrust
plate retaining bolts.
Tighten
Tighten the bolts to 23 N·m (17 lb ft).
- Install the timing chain
and sprockets to the camshaft. Refer to
Timing Chain and Sprocket Replacement
.
- Install the cylinder heads to the engine block. Refer to
Cylinder Head Replacement
- Install the valve lifters in the engine block. Refer to
Valve Lifter Replacement
.
- Install the oil pump drive to the engine block. Refer to
Oil Pump Drive Replacement
.
- Install the radiator to the vehicle. Refer to Radiator Replacement (Diesel)
.
- Install the air conditioning condenser to the vehicle.
• | For commercial applications, refer to Condenser
Replacement (Commercial)
in HVAC. |
• | For motorhome applications, refer to Condenser
Replacement (Motorhome)
in HVAC. |
- Install the front grille and parking lamp assembly to the vehicle.
- Refill the cooling system. Refer to Draining
and Filling Cooling System
.
- Connect the battery negative cable to the battery. Refer to Battery Cable Replacement
.
- Perform the TDC offset adjustment procedure.
• | For the L-65, refer to TDC Offset Adjustment
|
• | For the L-57 (EFI), refer to TDC Offset Adjustment
(MFI)
|
• | For the L-57 (MFI), refer to TDC Offset Adjustment
(EFI)
|