GM Service Manual Online
For 1990-2009 cars only

Step

Action

Value(s)

Yes

No

1

Was the Hydraulic Brake System Diagnostic Check performed?

--

Go to Step 2

Go to Hydraulic Brake Diagnostic System Check

2

Inspect the disc brake pads and brake shoe linings for the following conditions:

    • Excessive wear
    • Uneven wear
    • Abuse
    • Contaminated lining material
    • Incorrect lining material

Refer to Brake Pad Inspection in Disc Brakes or Brake Shoe Inspection in Drum Brakes.

Do any of the above conditions apply?

--

Go to Step 3

Go to Step 4

3

Replace the brake linings. Refer to the appropriate procedure:

    •  Front Disc Brake Pads Replacement in Disc Brakes
    •  Front Disc Brake Pads Replacement in Disc Brakes
    •  Rear Disc Brake Pads Replacement in Disc Brakes
    •  Brake Shoe Replacement in Drum Brakes

Is the repair complete?

--

Go to Step 8

--

4

Inspect the brake rotors for the following conditions:

    • Hot spots
    • Scored rotor surface
    • Grooved rotor surface
    • Excessive surface variations

Refer to the following procedures:

    •  Brake Rotor Thickness Variation Check in Disc Brakes
    •  Brake Rotor Lateral Runout Check in Disc Brakes
    •  Brake Rotor Lateral Runout Check in Disc Brakes
    •  Brake Rotor Tolerance in Disc Brakes

Do any of the above conditions apply?

--

Go to Step 5

Go to Step 6

5

  1. Refinish the brake rotor. Refer to Brake Rotor Refinishing in Disc Brakes.
  2. Inspect the thickness of the brake rotor. Refer to Component Specifications in Disc Brakes.
  3. If refinishing the brake rotor results in a thickness that is less than the thinnest (Refinishing) thickness, replace the rotor. Refer to Front Brake Rotor Replacement or Rear Brake Rotor Replacement in Disc Brakes.

Is the repair complete?

--

Go to Step 8

--

6

Inspect brake assembly for loose, broken, or missing components. Refer to the following procedures:

    •  Front Disc Brake Pads Replacement in Disc Brakes
    •  Front Disc Brake Pads Replacement in Disc Brakes
    •  Rear Disc Brake Pads Replacement in Disc Brakes
    •  Brake Shoe Replacement in Drum Brakes

Are there any loose, broken, or missing brake assembly components?

--

Go to Step 7

Go to Step 8

7

Tighten or replace the loose, broken or missing brake assembly components. Refer to the appropriate procedure:

    •  Front Disc Brake Pads Replacement in Disc Brakes
    •  Front Disc Brake Pads Replacement in Disc Brakes
    •  Rear Disc Brake Pads Replacement in Disc Brakes
    •  Brake Shoe Replacement in Drum Brakes

Is the repair complete?

--

Go to Step 8

--

8

Verify proper brake system operation.

Does the brake system operate properly?

--

System OK

Go to Hydraulic Brake Diagnostic System Check