Removal Procedure
Caution: In order to avoid being burned, do not service the engine while it is
still hot. Service the engine when it is cool.
- Drain the coolant from the radiator. Refer to
Cooling System Draining and Filling
.
- Remove the air cleaner assembly. Refer to Air Cleaner
in Engine Controls.
- Remove the Mass Air Flow (MAF) sensor. Refer to MAP Sensor Replacement
in Engine Controls.
- Remove the upper fan shroud bolts and the upper fan shroud. Refer
to
Fan Shroud Replacement
.
- Remove the accessory drive belt. Refer to
Drive Belt Replacement
in Engine Mechanical
4.3L.
- Remove the fan and fan blade clutch assembly. Refer to
Fan Clutch Replacement
.
- Remove the coolant pump pulley bolts and the pulley.
- Disconnect the coolant bypass hose and clamps.
- Disconnect the radiator hoses from the coolant pump. Refer to
Radiator Hose Replacement
.
- Remove the four coolant pump bolts.
- Remove the coolant pump.
- Remove the gaskets.
Important: Make sure all of the gasket mating surfaces are free of burrs or other
imperfections.
- Inspect all of the parts. Replace the parts as necessary.
Installation Procedure
- Install the coolant pump gaskets.
- Install the coolant pump.
- Install the four bolts retaining the coolant pump.
Tighten
Tighten the bolts to 45 N·m (33 lb ft).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Connect the coolant bypass hose and clamps.
- Connect the radiator hoses to the coolant pump. Refer to
Radiator Hose Replacement
.
- Install the coolant pump pulley and the bolts.
Tighten
Tighten the coolant pump pulley bolts to 25 N·m (18 lb ft).
- Install the fan and fan blade clutch assembly. Refer to
Fan Clutch Replacement
.
- Install the accessory drive belt. Refer to
Drive Belt Replacement
in Engine Mechanical
4.3L.
- Install the upper fan shroud and the bolts. Refer to
Fan Shroud Replacement
.
- Install the Mass Air Flow (MAF) sensor. Refer to MAP Sensor Replacement
in Engine Controls.
- Install the air cleaner assembly. Refer to Air Cleaner
in Engine Controls.
- Refill the radiator with coolant. Refer to
Cooling System Draining and Filling
.
- Start engine. After engine reaches normal operating temperature,
check for coolant leaks.