Removal Procedure
Caution: In order to avoid being burned, do not service the engine while it is
still hot. Service the engine when it is cool.
- Drain the coolant from the radiator. Refer to
Cooling System Draining and Filling
.
- Remove the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement
in Engine Controls.
- Remove the Mass Air Flow (MAF) sensor. Refer to
Mass Airflow Sensor Replacement
in Engine Controls.
- Remove the upper fan shroud bolts and the upper fan shroud. Refer
to
Fan Shroud Replacement
.
- Remove the drive belt. Refer to
Drive Belt Replacement
in Engine Mechanical.
- Remove the fan and fan blade clutch assembly. Refer to
Fan Replacement
.
- Remove the coolant pump
pulley bolts and the pulley.
- Disconnect the coolant
bypass hose and clamps.
- Disconnect the radiator hoses from the coolant pump. Refer to
Radiator Hose Replacement
.
- Remove the four coolant
pump bolts.
- Remove the coolant pump.
- Remove the gaskets.
Important: Make sure all of the gasket mating surfaces are free of burrs or other
imperfections.
- Inspect all of the parts. Replace the parts as necessary.
Installation Procedure
- Install the coolant pump
gaskets.
- Install the coolant pump.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the four
bolts retaining the coolant pump.
Tighten
Tighten the bolts to 45 N·m (33 lb ft).
- Connect the coolant bypass
hose and clamps.
- Connect the radiator hoses to the coolant pump. Refer to
Radiator Hose Replacement
.
- Install the coolant pump
pulley and the bolts.
Tighten
Tighten the coolant pump pulley bolts to 25 N·m (18 lb ft).
- Install the fan and fan blade clutch assembly. Refer to
Fan Replacement
.
- Install the drive belt. Refer to
Drive Belt Replacement
in Engine Mechanical.
- Install the upper fan shroud and the bolts. Refer to
Fan Shroud Replacement
.
- Install the Mass Air Flow (MAF) sensor. Refer to
Mass Airflow Sensor Replacement
in Engine Controls.
- Install the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement
in Engine Controls.
- Refill the radiator with coolant. Refer to
Cooling System Draining and Filling
.
- Start engine. After engine reaches normal operating temperature,
check for coolant leaks. Refer to
Cooling System Leak Testing
.