Tools Required
Removal Procedure
- Remove the engine cover
from the vehicle. Refer to
Engine Cover Replacement
in Interior Trim.
- Disconnect the battery negative cables from the batteries. Refer
to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
Important: Mark the assemblies so these can be returned to the original locations.
- Remove the valve rocker arm, shaft, and the push rod from the cylinder
being serviced. Refer to
Valve Rocker Arm, Shaft, and Push Rod Replacement
.
- Remove the glow plugs from the cylinder being serviced.
Important: Rotate the cylinder to be service to the bottom of the stroke. This
is to ensure that the engine does not rotate when the compressed air is applied
to the cylinder being serviced.
- Install the J 26999-10
or the J 26999-30
into
the glow plug hole.
- Apply compressed air to hold the valves in place. If the compressed
air is released, the valves can drop into the cylinder.
- Use the J 38606
in order to compress the valve spring. If the spring will not compress, tap
on the tool lightly with a mallet in order to loosen the cap or rotator from
the valve keys.
- Remove the valve keys
from the valve stem (exhaust valve shown).
- Carefully release the valve spring tension.
- Remove the cap or the rotator, the shield, and the valve spring
with the damper (exhaust valve shown).
- Remove the valve stem oil seals.
Installation Procedure
Notice: Air pressure should remain applied to the cylinder for installation.
- Apply a small amount of clean engine oil to the valve stem.
- Install the new valve stem oil seals.
- Install the valve spring with the damper, the shield, and the
cap or the rotator (exhaust valve shown).
- Install the valve keys to the valve stem (exhaust valve shown).
• | Install the valve keys. Use grease in order to hold the valve
keys in place. |
• | Carefully release the valve spring pressure. Make sure the valve
keys stay in place. |
- Install the glow plugs
to the cylinder being serviced.
- Install the valve rocker arm, shafts, and the push rod to the
cylinder being serviced. Refer to
Valve Rocker Arm, Shaft, and Push Rod Replacement
.
- Install the engine cover to the vehicle. Refer to
Engine Cover Replacement
in Interior Trim.
- Connect the battery negatives cables to the batteries. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.