GM Service Manual Online
For 1990-2009 cars only

Refer to Engine Control Schematics

Fuses, MIL, PCM, DLC, G101, G103, G201


Object Number: 493271  Size: FS
Engine Controls Components
Powertrain Control Module Description
Glow Plug Controls-Federal Emissions
LIGHTING and BATT Fuses
Battery, Auxiliary Battery, and Underhood Fuse/Relay Center
ECM B, HORN, and A/C Fuses
ECM 1 and IGN E Fuses (6.5L)
GAUGES Fuse
STOP, PWR AUX, CIG LTR, and RADIO B Fuses
IGN A, IGN B Fuses, and Ignition Switch
IGN A, IGN B Fuses, and Ignition Switch
Handling ESD Sensitive Parts Notice
Handling ESD Sensitive Parts Notice
Handling ESD Sensitive Parts Notice
G103 (6.5L Engine)
G101 (Diesel Engine)
GAUGES Fuse, WATER-IN-FUEL Indicator Sensor, G103
.

Circuit Description

The On Board Diagnostic (OBD) System Check is an organized approach in identifying a problem created by an electronic engine system fault. The OBD system check is the starting point for any driveability diagnosis. The OBD system check directs the service technician to the next step in diagnosing the complaint. Do not perform this check if no driveability complaint exists. Understanding the table correctly reduces the diagnostic time. Understanding the table correctly prevents the replacement of good parts.

Diagnostic Aids

Important: Do not clear the DTCs unless directed by a diagnostic procedure. Clearing the DTCs will also clear valuable freeze frame and failure records data.

Inspect all related wiring and connections including the connections at the PCM. These may cause an intermittent malfunction.

Check any circuitry that is suspected of causing an intermittent problem for the following conditions:

    • Backed out terminals
    • Improper mating
    • Broken locks
    • Improperly formed or damaged terminals
    • Poor terminal to wiring connections
    • Physical damage to the wiring harness
    • Corrosion

Test Description

The numbers below refer to the step number in the diagnostic table.

  1. This step will check for power and grounds to the Data Link Connector (DLC).

  2. This step will check for DTCs associated with the Vehicle Theft Deterrent (VTD), which will prevent the vehicle from starting. Check for Powertrain and Body DTCs.

  3. Whenever multiple DTCs are stored, refer to the DTC Tables in the following order:

  4. 1. PCM error DTCs
    2. System voltage DTCs
    3. Component level DTCs, that is, DTCs that indicate a malfunctioning part
    4. System level DTCs, that is DTCs that indicate a system fault
  5. Checking the sensors for proper operation during warm-up can be a crucial step in correctly diagnosing any driveability concern. Careful observation of these sensors during the engine warm-up may reveal a slow responding sensor or a sensor that malfunctions only within a small portion of its range.

    After the engine is at the normal operating temperature, a comparison of the actual control system data with the typical values is a quick way to determine if any parameter is not within limits. Keep in mind that a base engine problem such as advanced cam timing may substantially alter sensor values.

    Check the Engine Coolant Temperature (ECT) sensor for the initial coolant temperature reading at ambient temperature. Then observe the rise in the temperature while the engine is warming up.

Step

Action

Value(s)

Yes

No

1

Important: Check for applicable service bulletins before proceeding with this diagnosis.

Important: Do not turn the ignition OFF when performing this diagnostic.

  1. Connect the scan tool to the Data Link Connector (DLC).
  2. Turn the ignition ON while leaving the engine OFF.

Does the scan tool power up?

--

Go to Step 2

Go to Scan Tool Does Not Power Up in Data Link Communications

2

Attempt to establish communications with the PCM.

Does the scan tool display PCM data?

--

Go to Step 3

Go to Scan Tool Does Not Communicate with Class 2 Device

3

Does the engine start and continue to run?

--

Go to Step 5

Go to Step 4

4

Use the scan tool in order to check for PCM DTCs.

Were any last test failed, history, or MIL request DTCs set?

--

Go to the applicable DTC table

Engine Cranks but Does Not Run

5

Is DTC P0215, P1626 or DTC P1631?

--

Go to the applicable DTC table

Go to Step 6

6

  1. Turn ON the ignition leaving the engine OFF.
  2. Check the ECT.
  3. Start the engine.
  4. Allow the engine temperature to reach the operating temperature.
  5. While the engine is reaching operating temperature, check the ECT.
  6. Compare the scan tool values of the sensors with the typical values shown in Scan Tool Values.

Are the displayed values normal or within typical ranges?

--

Go to Symptoms

Go to Diagnostic Aids and Test Descriptions