Tools Required
• | J 8092 Universal
Driver Handle |
Removal Procedure
- Remove the radiator. Refer to
Radiator Replacement
in Engine Cooling.
- Remove the A/C condenser, if equipped. Refer to
Condenser Replacement
in Heating Ventilation and Air Conditioning.
- Remove the valve lifter pushrod guide. Refer to
Valve Lifter Replacement
.
- Remove the camshaft timing chain and sprockets. Refer to
Timing Chain and Sprocket Replacement
.
- Remove the balance shaft
drive gear.
Important: The balance shaft drive and balance shaft driven gears are serviced
as a set. The set includes the balance shaft driven gear bolt.
- Remove the balance shaft driven gear bolt from the balance shaft.
6.1. | Use a wrench in order to secure the balance shaft. |
Place the wrench onto the balance shaft near to the balance shaft front
bearing.
6.2. | Remove the balance shaft bolt. |
6.3. | Remove the wrench from the balance shaft. |
- Remove the balance shaft driven gear from the balance shaft.
- Remove the bolts and the balance shaft retainer.
Important: The balance shaft and the balance shaft front bearing are serviced only
as a package. Do not remove the balance shaft front bearing from the balance
shaft.
- Use a soft-faced hammer in order to remove the balance shaft from the
engine block.
- Clean and inspect the balance shaft. Refer to
Balance Shaft Cleaning and Inspection
in Engine Unit Repair.
Installation Procedure
Important: The balance shaft and the balance shaft front bearing are serviced only
as an assembly. Do not remove the balance shaft front bearing from the balance
shaft.
- Apply clean engine oil GM P/N 12345610 or equivalent to
the balance shaft front bearing.
Caution: Wear safety glasses in order to avoid eye damage.
- Use the J 36996
and the J 8092
in order to install the balance shaft.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the balance
shaft retainer and bolts.
Tighten
Tighten the bolts to 12 N·m (106 lb in).
- Install the balance shaft driven gear onto the balance shaft.
- If reusing the fastener, apply threadlock GM P/N 12345382
or equivalent to the threads of the balance shaft driven gear bolt.
- Install the balance shaft driven gear bolt.
6.1. | Use a wrench to secure the balance shaft. |
Place the wrench onto the balance shaft near to the balance shaft front
bearing.
6.2. | Install the balance shaft driven gear bolt. |
Tighten
- Tighten the balance shaft driven gear bolt on the first pass to
20 N·m (15 lb ft).
- Tighten the balance shaft driven gear bolt on the final pass using
the an additional 35 degrees.
- Remove the wrench from the balance shaft.
- Rotate the balance shaft by hand in order to ensure that there
is clearance between the balance shaft and the valve lifter pushrod guide.
If the balance shaft does not rotate freely, check to ensure that the retaining
ring on the balance shaft front bearing is seated on the case.
- Install the balance shaft
drive gear. DO NOT install the camshaft sprocket bolts at this time.
- Rotate the engine camshaft
so that the timing mark on the balance shaft drive gear is in the 12 o'clock
position.
- Remove the balance shaft
drive gear.
- Rotate the balance shaft
so that the timing mark on the balance shaft driven gear is in the 6 o'clock
position.
- Position the balance shaft
drive gear onto the engine camshaft.
- Look to ensure that the balance shaft drive gear and the balance
shaft driven gear timing marks are aligned.
- Install the camshaft timing chain and the camshaft sprocket. Refer
to
Timing Chain and Sprocket Replacement
.
- Install the crankshaft position reluctor ring and the engine front
cover. Refer to
Crankshaft Position Sensor Reluctor Ring Replacement
- Install the valve lifter pushrod guide. Refer to
Valve Lifter Replacement
.
- Install the A/C condenser, if equipped. Refer to
Condenser Replacement
in Heating Ventilation and Air Conditioning.
- Install the radiator. Refer to
Radiator Replacement
in Engine Cooling.