GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 GMC_Truck 🢒 2002 🢒 Savana 🢒 Brakes 🢒 Hydraulic Brakes 🢒 Brake Pedal Replacement

Removal Procedure
  1. Remove the stoplamp switch and power brake booster pushrod assembly from the brake pedal pin. Refer to Stop Lamp Switch Replacement .

    2. Object Number: 161512 Size: SH
  2. Remove the instrument panel harness from the brake pedal bracket.
  3. Remove the bolt to the upper brake pedal bracket.

    4. Object Number: 161514 Size: SH
  4. Remove the nuts from the studs on the power brake booster.
  5. Remove the brake pedal bracket from the vehicle.

Installation Procedure

    Object Number: 161514 Size: SH
  1. Install the brake pedal bracket to the vehicle.

    2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install the nuts to the studs on the power brake booster.

    3. Tighten
    Tighten the power brake booster retaining nuts to 36 N·m (26 lb ft).


    Object Number: 161512 Size: SH
  3. Install the bolt (4) to the brake pedal bracket (5).

    4. Tighten
    Tighten the upper brake pedal bolt to 36 N·m (27 lb ft).

  4. Install the instrument panel harness to the brake pedal bracket.
  5. Install the pushrod and stoplamp switch assembly to the brake pedal pin. Refer to Stop Lamp Switch Replacement .
  6. Check the brake pedal travel. Refer to Brake Pedal Travel Measurement and Inspection .