Caution: Be careful when you handle a sensor. Do not strike or jolt a sensor.
Before applying power to a sensor:
• | Remove any dirt, grease, etc. from the mounting surface. |
• | Position the sensor horizontally on the mounting surface. |
• | Point the arrow on the sensor toward the front of the vehicle. |
• | Tighten all of the sensor fasteners and sensor bracket fasteners
to the specified torque value. |
Failure to follow the correct procedure could cause air bag deployment,
personal injury, or unnecessary SIR system repairs.
Removal Procedure
- Disable the SIR system.
Refer to
Disabling the SIR System
.
- Raise the vehicle and support. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the connector position assurance (CPA) from the inflatable
restraint front end discriminating sensor harness connector.
- Disconnect the inflatable restraint front end discriminating sensor
harness connector from the sensor.
- Remove the inflatable restraint front end discriminating sensor
mounting fasteners (4).
- Remove the inflatable restraint front end discriminating sensor
(3) from the front end lower tie bar (1).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
Important: Utilize the first fastener repair and the second fastener repair in
the event that the sensor mounting holes or fasteners are damaged to the
extent that the sensor can no longer be properly mounted.
- Perform the following steps in order to complete the first fastener
repair:
7.1. | Remove the stripped fastener and discard the nut. |
7.2. | Chisel off the damaged weld nut and discard the weld nut. |
7.3. | Condition the front end lower tie bar surface where the new weld
nut is to be installed. |
7.4. | Install new weld nut GM P/N 11514034 into position. |
7.5. | Migweld the new weld nut to the front end lower tie bar surface
in the correct location. |
7.6. | Install sensor with new fastener GM P/N 11515926. |
Tighten
Tighten fastener to 10 N·m (89 lb in).
- Perform the following steps in order to complete the second fastener
repair:
8.1. | Remove the improperly installed rivet. |
8.2. | Enlarge the mounting holes in the lower radiator support to 9.0 mm
(0.35 in). |
8.3. | Insert and properly seat the rivnut. |
8.4. | Install the sensor with the screw. |
Tighten
Tighten the fasteners to 10 N·m (89 lb in).
Installation Procedure
- Install the inflatable
restraint front end discriminating sensor (3) to the front end lower tie
bar (1).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the inflatable restraint front end discriminating sensor mounting
fasteners (4).
Tighten
Tighten fasteners to 10 N·m (89 lb in).
- Connect the inflatable restraint front end discriminating sensor
harness connector to the sensor.
- Install the connector position assurance (CPA) to the inflatable
restraint front end discriminating sensor harness connector.
- Remove the safety stands and lower the vehicle.
- Enable the SIR system. Refer to
Enabling the SIR System
.