Caution: When carrying an undeployed inflatable restraint seat belt pretensioner:
• | Do not carry the seat belt pretensioner by the wires or connector. |
• | Carry the seat belt pretensioner by the piston tube, keeping hands and
fingers away from the cable. |
• | Make sure the open end of the seat belt pretensioner piston tube points
away from you and other people. |
• | Do not cover the seat belt pretensioner piston tube opening with your
hand. |
Failure to observe these guidelines may result in personal injury.
Scrapping Procedure
During the course of a vehicle's useful life, certain situations may arise which
will require the disposal of a live pretensioner module. Do not dispose of a live
pretentioner module through normal disposal channels until the pretensioner module
has been deployed. The following information covers the proper procedures for disposing
of a live pretensioner module.
• | After replacement of a pretensioner module under warranty. The pretensioner
module may need to be returned undeployed to the manufacturer. |
• | If the vehicle is the subject of a Product Liability report (GM-1241)
related to the SIR system. When a vehicle is the subject of a product liability report,
do not alter the SIR system in any manner. |
• | If the vehicle is involved in a campaign affecting the pretensioners.
Follow the instructions in the Campaign Service Bulletin for proper pretensioner handling
procedures. |
Deployment Procedures
The pretensioner module can be deployed inside or outside of the vehicle. The
method used depends upon the final disposition of the vehicle. Review the following
procedures in order to determine which will work best in a given situation.
Deployment Inside the Vehicle
Refer to
Inflator Module Handling and Scrapping
for deploying the pretensioner module inside the vehicle.
Deployment Outside Vehicle-Seat Belt Pretensioners
Deploy pretensioner modules outside of the vehicle when the vehicle will be
returned to service. Situations that require deployment outside of the vehicle include
the following:
• | Using the SIR diagnostics, you determine that the seat belt pretensioner
module is malfunctioning. |
• | The pretensioner module pigtail (if equipped) is damaged. |
• | The pretensioner module connector is damaged. |
• | The pretensioner module connector terminal is damaged. |
Deployment and disposal of a malfunctioning pretensioner module is subject to
any required retention period.
Caution: In order to prevent accidental deployment and the risk of personal injury,
do not dispose of an undeployed inflatable restraint seat belt pretensioner as
normal shop waste. Undeployed seat belt pretensioners contain substances that could
cause severe illness or personal injury if their sealed containers are damaged during
disposal. Use the following deployment procedures to safely dispose of an undeployed
seat belt pretensioner. Failure to observe the following disposal methods may be
a violation of federal, state, or local laws.
Tools Required
• | J 38826 J 38826 SIR Deployment
Harness |
• | J 38826-25 Seat Belt Pretensioner Module Adapter |
Caution: When you are deploying an inflatable restraint seat belt pretensioner for
disposal, perform the deployment procedures in the order listed. Failure to follow
the procedures in the order listed could cause personal injury.
- Turn
OFF the ignition.
- Remove the ignition key.
- Put on safety glasses.
Important: When carrying a pretensioner module, keep
the open end of the pretensioner module pointed away from the body.
- Remove the seat belt pretensioner. Refer to
Seat Belt Buckle Pretensioner Replacement
.
- Clear a space on the ground about 1.85 M
(6 ft) in diameter for deployment of the pretensioner module. If possible,
use a paved, outdoor location free of activity. Otherwise, use a space free of activity
on the shop floor. Make sure you have sufficient ventilation.
- Make sure no loose or flammable objects are in the area.
- Place the J 39401-B
in the center of the cleared area.
- Fill the deployment fixture with water or sand.
- Mount the pretensioner module (1)
in the SIR deployment fixture (3) with the open end facing up using the following
mounting method.
• | Adjust and secure the J 39401-B
arms (4)
to the deployment fixture (3). |
• | To mount, use the proper size bolt (2) and nut (5) with
washers in order to secure the pretensioner (1) to the deployment fixture brackets (4). |
• | Securely tighten all fasteners prior to deployment. |
- Inspect
the J 38826
and the appropriate
pigtail adapter for damage. Replace as needed.
- Short the 2 SIR deployment harness (1) leads together using one
banana plug seated into the other.
- Connect the appropriate pigtail adapter (2) to the SIR deployment
harness (1).
- Extend the SIR deployment harness and adapter
to full length from the deployment fixture.
- Connect the pretensioner module (1)
to the adapter (2) on the SIR deployment harness (3).
Important:
• | The rapid expansion of gas involved with deploying a pretensioner module
is very loud. Notify all people in the immediate area that a pretensioner module will
be deployed. |
• | When the pretensioner module deploys, the deployment fixture may jump
vertically. This is a normal reaction of the pretensioner module due to the force
of the rapid expansion of gas inside the pretensioner module. |
- Clear the area of people.
Caution: When you are deploying an inflatable restraint seat belt pretensioner for
disposal, perform the deployment procedures in the order listed. Failure to follow
the procedures in the order listed could cause personal injury.
- Separate the 2 banana plugs on the SIR deployment harness.
- Place a 12 V minimum/2 A minimum
power source (i.e., vehicle battery) near the shorted end of the SIR deployment harness.
- Connect the SIR deployment harness wires to the power source. Pretensioner
module deployment will occur when contact is made.
- Disconnect the SIR deployment harness from the power source.
- Seat
one banana plug into the other in order to short the deployment harness leads.
- If the pretensioner module did not deploy, disconnect the adapter and
discontinue the procedure. Contact the Technical Assistance Group for further assistance.
Otherwise, proceed to the following steps.
- Put on a pair of shop gloves.
- Disconnect the pigtail adapter from the pretensioner module as soon as
possible.
- Dispose of the deployed pretensioner module through normal refuse channels.
- Wash hands with a mild soap.