GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 GMC_Truck 🢒 2004 🢒 TopKick C-Series (Conventional) C4/C5 🢒 Transmission/Transaxle 🢒 Manual Transmission - ZF S6-650 🢒 Diagnostic System Check - Manual Transmission

Description

The Diagnostic System Check - Manual Transmission is an organized approach to identify a condition created by a manual transmission. The Diagnostic System Check is the diagnostic starting point for a manual transmission concern. The Diagnostic System Check directs you to the next logical step for diagnosing a transmission concern. Perform this check only if there is a driveability concern or if you have been directed here from another service information section.

Follow the table to help reduce diagnostic time and help prevent unnecessary replacement of good parts.

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. Lack of communication may be because of a partial or a total malfunction of the Class 2 serial data circuit. The specified procedure determines the particular condition.

  2. This step stores the PCM/ECM DTC information into the memory of the scan tool. After you complete the diagnostic procedure, review the captured information in order to catch the next DTC if the control module stores multiple DTCs. Review the Freeze Frame data and the Failure Records data. Use this information in order to determine how frequently and how recently the DTC set. This information may help diagnose an intermittent condition. Information about the operating conditions at the time that the DTC set may also help diagnose an intermittent condition. Capturing the stored information saves the data that the PCM/ECM loses during the following conditions:

    3. • When a diagnostic procedures instructs you to clear the DTCs
    • When a diagnostic procedure instructs you to disconnect the PCM/ECM connectors
    • When a diagnostic procedure instructs you to replace the PCM/ECM

  3. The presence of DTCs which begin with "U", indicate that some other module is not communicating. Following the specified procedure will gather all the available information before you perform the tests.

    4.

  4. If there are other modules with DTCs set, refer to the DTC list. The DTC list directs you to the appropriate diagnostic procedure.

    If the control module stores multiple powertrain DTCs, diagnose the DTCs in the following order:

    5. • Component level DTCs, such as sensor DTCs, solenoid DTCs, and relay DTCs
    • Diagnose the multiple DTCs within this category in numerical order. Begin with the lowest numbered DTC, unless the diagnostic table directs you otherwise.
    • System level DTCs, such as misfire DTCs, fuel trim DTCs, and catalyst DTCs

  5. This step is for areas that have inspection and maintenance testing procedures for emissions testing. Use this step if the testing facility found one or more I/M system statuses that did not set.

Step

Action

Yes

No

1

Important: 

   • Do not perform this diagnostic if there is not a driveability concern, unless another procedure directs you to this diagnostic.
   • Before you proceed with diagnosis, search for applicable service bulletins.
   • Unless a diagnostic procedure instructs you, do NOT clear the DTCs.
   • If there is a condition with the starting system, refer to Diagnostic System Check - Engine Electrical in Engine Electrical.
   • Ensure the battery has a full charge.
   • Ensure the battery cables are clean and tight.
   • Ensure the PCM/ECM grounds are clean, tight and in the correct location.

Install a scan tool.

Does the scan tool turn ON?

Go to Step 2

Go to Scan Tool Does Not Power Up in Data Link Communications

2
  1. Turn ON the ignition, with the engine OFF.
  2. Attempt to establish communication with the listed control modules. If you are using a Tech 2, obtain the information using the Class 2 Message Monitor feature.
    3. • PCM/ECM
    • IP Cluster
    • EBCM
    • HVAC

Does the scan tool communicate with all of the listed control modules?

Go to Step 3

Go to Scan Tool Does Not Communicate with Class 2 Device in Data Link Communications

3

Attempt to start the engine.

Does the engine start and idle?

Go to Step 4

Go to Engine Cranks but Does Not Run in Engine Controls - 6.6L (LB7) or Engine Cranks but Does Not Run in Engine Controls - 6.6L (LLY) or Engine Cranks but Does Not Run in Engine Controls - 8.1L

4

Select the DTC display function for the following control modules:

    • PCM/ECM
    • IP Cluster
    • EBCM
    • HVAC

Does the scan tool display any DTCs?

Go to Step 5

Go to Step 9

5

With a scan tool, select Captured Info in order to store the powertrain DTC information.

Did you complete the action?

Go to Step 6

--

6

Does the scan tool display DTCs which begin with a "U"?

Go to Scan Tool Does Not Communicate with Class 2 Device in Data Link Communications

Go to Step 7

7

Does the scan tool display DTC P0601, P0602, P0604 or P0606?

Go to DTC P0601, P0602, P0603, P0604, P0605, P0606, P0607, P1600, P1621, P1627, P1680, P1681, P1683, or P2610 in Engine Controls - 6.6L (LB7), DTC P0601, P0602, P0603, P0604, P0605, P0606, P0607, P1600, P1621, P1627, P1680, P1681, P1683, or P2610 in Engine Controls - 6.6L (LLY), or DTC P0601, P0602, P0603, P0604, P0605, P0606, P0607, P1600, P1621, P1627, P1680, P1681, P1683, or P2610 in Engine Controls - 8.1L

Go to Step 8

8

Does the scan tool display DTC P0562, P0563, P1637, or P1638?

Go to Diagnostic Trouble Code (DTC) List in Engine Electrical

Go to Diagnostic Trouble Code (DTC) List in Engine Controls - 6.6L (LB7), Diagnostic Trouble Code (DTC) List in Engine Controls - 6.6L (LLY), or Diagnostic Trouble Code (DTC) List in Engine Controls - 8.1L

9

Is the customer concern with Inspection and Maintenance (I/M) testing?

Go to Inspection/Maintenance (I/M) System Check in Engine Controls - 6.6L (LB7), Inspection/Maintenance (I/M) System Check in Engine Controls - 6.6L (LLY), or Inspection/Maintenance (I/M) System Check in Engine Controls - 8.1L

Go to Step 10

10
  1. Review the following symptoms.
  2. Refer to the applicable symptom diagnostic table below:

Did you find and correct the condition?

System OK

Go to Intermittent Conditions in Engine Controls - 6.6L (LB7), Intermittent Conditions in Engine Controls - 6.6L (LLY), or Intermittent Conditions in Engine Controls - 8.1L