GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Powertrain On Board Diagnostic (OBD) System Check prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptors

DTC P0230: Fuel Pump Relay Control Circuit

Diagnostic Fault Information

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

Battery Voltage - Relay Switch

*

**

--

--

Fuel Pump Supply Voltage

*

**

***

--

Fuel Pump Relay Control

P0230

P0230

P0230

--

Fuel Pump Relay Coil Ground

--

P0230

--

--

* The fuel pump fuse opens and the engine cranks but does not run.

** The engine cranks but does not run.

*** The fuel pump operates continuously and the battery will discharge.

Circuit/System Description

The engine control module (ECM) provides ignition voltage to the coil side of the fuel pump relay whenever the engine is cranking or running. The control module enables the fuel pump relay as long as the engine is cranking or running, and ignition system reference pulses are received. If no ignition system reference pulses are received, the control module turns OFF the fuel pump. The fuel pump relay control circuit is equipped with a feedback circuit that is pulled up to 2.5 volts within the ECM. The ECM can determine if the control circuit is open, shorted to ground, or shorted to a voltage by monitoring the feedback voltage.

Conditions for Running the DTC

    • The engine speed is greater than 80 RPM.
    • The ignition voltage is 10-18 volts.
    • The ECM has commanded the fuel pump relay ON and OFF at least once during the ignition cycle.
    • The above conditions are met for less than 1 second.
    • The DTCs runs continuously once the above conditions are met.

Conditions for Setting the DTC

The ECM detects the fuel pump relay control circuit is open, shorted to ground, or shorted to a voltage for greater than 4 seconds.

Action Taken When the DTC Sets

DTC P0230 is a Type C DTC.

Conditions for Clearing the DTC

DTC P0230 is a Type C DTC.

Reference Information

Schematic Reference

Engine Controls Schematics

Connector End View Reference

    •  Engine Control Module Connector End Views
    •  Engine Controls Connector End Views

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

DTC Type Reference

Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

Engine Control Module Scan Tool Information

Circuit/System Verification

  1. Ignition ON, command the Fuel Pump Relay ON and OFF with a scan tool. You should hear an audible click.
  2. Attempt to start the engine. Observe the DTC information with a scan tool. DTC P0230 should not set.
  3. Operate the vehicle within the Conditions for Running the DTC to verify the DTC does not reset. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.

Circuit/System Testing

  1. Ignition OFF, disconnect the fuel pump relay.
  2. Test for less than 5 ohms between the relay coil ground circuit terminal 85 and ground.
  3. If greater than the specified range, repair the relay coil ground circuit for an open/high resistance.
  4. Connect a test lamp between the control circuit terminal 86 and ground.
  5. Ignition ON. The test lamp should turn ON for approximately 3 seconds and then OFF. Repeat as necessary in order to verify test lamp operation.
  6. If the test lamp remains OFF all the time, test the control circuit for a short to ground or an open/high resistance. If circuit/connections test normal, replace the ECM.
    If the test lamp remains ON all the time, test the control circuit for a short to voltage. If circuit/connections test normal, replace the ECM.
  7. If all circuits/connections test normal, test or replace the fuel pump relay.

Component Testing

  1. Test for 70-110 ohms between terminals 85 and 86 of the fuel pump relay.
  2. If not within the specified range, replace the fuel pump relay.
  3. Test for infinite resistance between the following terminals of the fuel pump relay:
  4. • 30 and 86
    • 30 and 87
    • 30 and 85
    • 85 and 87
    If continuity is detected, replace the fuel pump relay.
  5. Connect a 20A fused jumper wire from the positive terminal of the battery to relay terminal 85. Connect a jumper wire from the negative terminal of the battery to relay terminal 86. Test for less than 2 ohms between terminals 30 and 87 of the relay.
  6. If greater than the specified range, replace the fuel pump relay.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Relay Replacement
    •  Engine Control Module Replacement for engine control module replacement, setup, and programming