Removal Procedure
- Remove the door trim panel. Refer to
Front Side Door Trim Panel Replacement or
Rear Side Door Trim Panel Replacement.
- Place the door trim panel, back-side up, on a clean prepared non-abrasive surface.
- Locate the 2 lower heat-stakes holding the pull handle bezel assembly to the door panel (3).
Important: If the heat-stake is beaded, grin off the bead. Do not remove any door trim material.
- Using a 8 mm (5/16 in) drill bit, drill through the round heat-staked studs (3).
Drill into the heat-staked stud just enough to cause the stud material to separate from the door panel.
- Using a Dremel tool or equivalent, remove any heat-stake material that may be left in the door panel holes or on the door panel.
- Grind off the heat-stake material (4).
- Remove the screws (2).
- Using pliers, straighten the pull handle bezel tabs (1). Grind any remaining material if necessary.
- Remove the pull handle bezel assembly from the door panel.
Installation Procedure
- Position the replacement pull handle bezel assembly to the door trim panel.
- Place the door trim panel, back-side up, on a clean prepared non-abrasive surface.
Notice: Refer to Fastener Notice in the Preface section.
- Install the 2 screws (2).
Tighten
Tighten the screws to 2.8 N·m (25 lb in).
- Use clamps to temporarily secure handle bezel to door trim panel.
- Using a Weller model 8200 soldering gun, or equivalent, equipped with a flat tip, heat and bend the tabs (1) securing the handle bezel to the door panel.
- Heat the tabs (4) securing the handle bezel to the door panel.
Important: A desirable round heat-stake weld should have an approximate diameter of 13 mm (1/2 in) and height 2 mm (3/32 in).
- Use a soldering gun equipped with a flat tip. Using a circular motion, apply firm steady pressure to spread the heat-stake (3) material into the door trim panel to achieve a proper weld.
- Allow for heat-stakes to cool and remove clamps.
- Verify that the pull handle bezel is securely heat-staked to the door trim panel.
- Install the door trim panel. Refer to
Front Side Door Trim Panel Replacement or
Rear Side Door Trim Panel Replacement.