Clutch Assembly Replacement D24 Manual Transaxle
Removal Procedure
Warning: Refer to Battery Disconnect Warning in the Preface section.
- Disconnect the negative battery cable.
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle.
- Remove the left front wheel. Refer to
Tire and Wheel Removal and Installation.
- Remove the engine under covers. Refer to
Wheelhouse Splash Shield Replacement.
- Remove the transaxle from the vehicle. Refer to
Transmission Replacement.
- Remove the pressure plate bolts and the pressure plate. Support the pressure plate when removing the last bolt.
- Remove the clutch disc.
Installation Procedure
- Coat the spline on the clutch disc with multi-purpose grease.
- Align the pressure plate and the clutch disc onto the flywheel using a suitable tool.
Caution: Refer to Fastener Caution in the Preface section.
- Install the pressure plate bolts and tighten to
15 N·m (11 lb ft).
- Install the transaxle into the vehicle. Refer to
Transmission Replacement.
- Install the engine under covers. Refer to
Wheelhouse Splash Shield Replacement.
- Install the left front wheel. Refer to
Tire and Wheel Removal and Installation.
- Lower the vehicle.
- Connect the negative battery cable.
Clutch Assembly Replacement D33 Manual Transaxle
Removal Procedure
Warning: Refer to Battery Disconnect Warning in the Preface section.
- Disconnect the negative battery cable.
- Remove the transaxle from the vehicle. Refer to
Transmission Replacement.
Note: Support the pressure plate when you remove the last bolt.
- Remove the pressure plate bolts and the pressure plate.
- Remove the clutch disc from the flywheel.
Clutch Disc Inspection
- Visual Inspection
• | Inspect the worn or oily contamination on the clutch surface. |
• | Inspect the damaged or weakened torsion spring. |
• | Inspect the a warped or bent clutch disc. After inspection, replace new pressure plate and new clutch disc, if necessary. |
- Clutch Disc Inspection
• | Measure the rivet head depth from the clutch disc surface. |
• | Replace new pressure plate and new clutch disc if the measured value is below the limit. |
• | Rivet Head Depth (Limit) : 1.2 mm (0.047 in). |
Pressure Plate Inspection
- Check for a worn diaphragm spring finger.
- Check for a worn or cracked pressure plate surface.
- Check for the polluted face by the oil. After inspection, replace new pressure plate and new clutch disc, if necessary.
Installation Procedure
- Coat the spline on the clutch disc with multi-purpose grease.
- Align the pressure plate and the clutch disc onto the flywheel using a suitable tool.
Note: When replacing the pressure plate or the clutch disc, replace both the pressure plate and the clutch disc with new ones.
Caution: Refer to Fastener Caution in the Preface section.
- Install the pressure plate bolts and tighten to
28 N·m (21 lb ft).
- Install the transaxle into the vehicle. Refer to
Transmission Replacement.
- Connect the negative battery cable.