Important: Apply an approved sealer 25 mm (1.0 in) in either direction
of the radius cavity of the junctions.
- Apply an approved sealant 10 mm (0.393 in) wide and 20 mm
(0.787 in) long at the engine front cover to engine block junction.
- Apply an approved sealant 25 mm (1.0 in) long to the crankshaft
rear oil seal housing to engine block junction.
Important: Always install a new oil pan gasket.
- Install a new oil pan gasket.
- Install the oil pan to the engine block.
- Slide oil pan back against straight edge usingJ 34673
- Install oil pan bolts and nuts. Do not tighten.
Important: Use a feeler gauge to check the clearance between the three oil pan-to-transmission
bell housing contact points. If clearance exceeds 0.254 mm (0.010 in)
at any of the three points, repeat the steps until the clearance is within
specification.
Notice: The alignment of the mating components is crucial. An offset greater
than 0.30 mm (0.011 in) between the rear faces of the oil pan
and block is not acceptable. Offsets greater than 0.30 mm (0.011 in)
will affect the alignment between the engine assembly and the transmission.
Mis-alignment of the engine assembly to the transmission can lead to internal
and external damage to the engine assembly and/or transmission.
- Install the bolts and nut finger tight.
- Tighten the engine oil pan bolts in the following sequence.
Tighten
- Tighten the bolts to 25 N·m (18 lb ft).
- Tighten the nuts to 25 N·m (18 lb ft).
- Measure the clearance again between the three oil pan-to-transmission
bell housing contact points to verify proper alignment.
- Install the oil filter gasket.
- Install the oil filter adapter o-ring seal, if equipped.
- Install the oil filter adapter bolts.
Tighten
Tighten the bolts to 20 N·m (15 lb ft).
- Inspect the oil filter adapter bypass valve and spring for operation
and cracks. If bypass looks damaged in any way, replace the oil filter adapter
assembly.
- Lubricate the new oil filter seal with clean engine oil.
- Install a new oil filter.
- Install the engine. Refer to
Engine Replacement
.