Removal Procedure
- Remove the intake manifold.
Refer to
Intake Manifold Replacement
.
- Remove the exhaust manifolds.
Refer to
Exhaust Manifold Replacement
.
- Remove the power steering pump and the bracket
using the following procedure:
3.1. | Remove the air conditioning compressor, if equipped. |
Refer to Compressor Replacement in HVAC.
3.2. | Remove two nuts from the power steering pump. |
3.3. | Remove three bolts from the front of the bracket. |
3.4. | Remove one nut from the front of the bracket. |
3.5. | Slide the bracket off of the stud. |
3.6. | Remove the stud from the cylinder head. |
- Remove the generator.
Refer to Generator Replacement in Engine Electrical.
- Remove the generator bracket using the following procedure:
5.1. | Remove three bolts from the front of the bracket. |
5.2. | Remove one nut from the front of the bracket. |
5.3. | Slide the bracket off of the stud. |
5.4. | Remove the stud from the cylinder head. |
- Remove the push rods.
Refer to
Valve Rocker Arm and Push Rod Replacement
.
- Remove the cylinder head.
Refer to Cylinder Head Removal
.
- Clean all surfaces.
Refer to
Cylinder Head Cleaning and Inspection
.
Installation Procedure
- Install the cylinder head.
Refer to
Cylinder Head Installation
.
- Install the push rods.
Refer to
Valve Rocker Arm and Push Rod Replacement
.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the generator
bracket to the right cylinder head using the following procedure:
3.1. | Install the stud to the cylinder head. |
3.2. | Loosely assemble the bracket over the stud. |
3.3. | Install a nut to the stud finger tight. |
3.4. | Install three bolts finger tight. |
Tighten
Tighten the nuts and bolts to 44 N·m (32 lb ft).
- Install the generator.
Refer to Generator Replacement in Engine Electrical.
- Install the accessory bracket to the left cylinder
head using the following procedure:
5.1. | Install the stud to the cylinder head. |
5.2. | Loosely assemble the bracket over the stud. |
5.3. | Install a nut to the stud finger tight. |
5.4. | Install three bolts finger tight. |
5.5. | Install two nuts to the power steering pump finger tight. |
Tighten
Tighten the nuts and bolts to 44 N·m (32 lb ft).
- Install the air conditioning compressor, if equipped.
Refer to Compressor Replacement in HVAC.
- Install the exhaust manifolds.
Refer to
Exhaust Manifold Replacement
.
- Install the intake manifold.
Refer to
Intake Manifold Replacement
.