Disassembly Procedure
- Remove the air compressor.
Refer to
Air Compressor Replacement
.
- Remove the air compressor connector from the connector anchor
(slide the air compressor connector away from the air compressor and off of
the anchor).
- Remove the 2 bolts and the heat shield from the air compressor
bracket.
- Remove the air dryer. Refer to
Automatic Level Control Air Dryer Replacement
.
- Cut the harness tie.
- Remove the bolt and the harness tie.
Important: Note the wire colors and the terminal numbers to ensure correct assembly.
- Remove the 2 harness ties and the wrap from the wires.
- Remove 2 wire terminals
from the air compressor connector.
- Remove the air hose from the air compressor head.
- Remove the 3 head bolts and the air compressor head.
- Remove the head gasket.
Assembly Procedure
- Install the new gasket
on the air compressor.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the air compressor head on the
air compressor with the 3 bolts.
Tighten
Tighten the bolts to 6 N·m (53 lb in).
- Connect the air hose.
- Install the 2 wire terminals in the air compressor connector.
- Install the wrap around
4 wires and secure with 2 harness ties.
- Install the wiring harness and the harness clamp on the air compressor
head with the bolt.
Tighten
Tighten the bolt to 3 N·m (26 lb in).
- Install the air dryer. Refer to
Automatic Level Control Air Dryer Replacement
.
- Install the heat shield
with the 2 bolts.
Tighten
Tighten the bolts to 4 N·m (35 lb in).
- Connect the air compressor connector to the connector anchor.
- Install the air compressor on the vehicle. Refer to
Air Compressor Replacement
.