Step
| Action
| Value(s)
| Yes
| No
|
DEFINITION: The automatic level
control (ALC) compressor operates (runs), but the system exhibits the one
or more of the following conditions:
• | The ALC system does not raise the rear of the vehicle. |
• | The compressor runs frequently or constantly. |
• | The inflator is operating but the available air pressure is not
adequate. |
|
1
| Did you perform the ALC diagnostic system check?
| --
| Go to
Step 2
| Go to
Automatic Level Control System Operation Check
|
2
|
- Inspect the entire ALC system for disconnected or damaged ALC
system hoses or connectors. Repair or replace the components as necessary.
- Turn the ignition OFF.
- Disconnect the air hose from one of the rear shock absorbers.
- Connect the J 22124-B
between the shock absorber and the shock absorber air hose.
- Open the J 22124-B
toggle valve (up position).
Important:
• | The trim height sensor MUST be adjusted properly. |
• | The vehicle MUST be supported by the suspension. |
• | The vehicle rear MUST be loaded with approximately 181 kg
(400 lb). |
- Turn the ignition ON.
- Apply service air pressure to the J 22124-B
service valve until the J 22124-B
gauge shows the specified value.
Do both of the rear corners of the vehicle rise?
| 759 kPa (110 psi)
| Go to
Step 3
| Go to
Step 17
|
3
| Observe the J 22124-B
gauge
for 1 minute.
Important: After one minute, the pressure may fall TO the specified value. This
is acceptable.
Does the system pressure drop BELOW the specified value?
| 620 kPa (90 psi)
| Go to
Step 4
| Go to
Step 10
|
4
|
- Remove the air filter hose end from the underbody
- Apply service air pressure to the J 22124-B
service valve until the J 22124-B
gauge shows the specified value.
Do you hear air pressure escaping through the air filter hose?
| 759 kPa
(110 psi)
| Go to
Step 5
| Go to
Step 9
|
5
|
- Disconnect the compressor electrical connector.
- Connect a test light between the compressor electrical connector
terminals B and C.
Is the test light on?
| --
| Go to
Step 6
| Go to
Step 8
|
6
|
- Disconnect the trim height sensor electrical connector.
- Inspect circuit 320 for a short to ground. Repair the short as
necessary.
Does the customer concern still exist?
| --
| Go to
Step 7
| System OK
|
7
| If circuit 320 is not shorted,
replace the trim height sensor. Refer to
Automatic Level Control Sensor Replacement
.
Does the customer concern still exist?
| --
| Go to
Automatic Level Control System Operation Check
| System OK
|
8
| The vent solenoid valve is stuck
open. Replace the compressor head. Refer to
Automatic Level Control Air Compressor Head Replacement
.
Does the customer concern still exist?
| --
| Go to
Automatic Level Control System Operation Check
| System OK
|
9
|
- Apply service air pressure to the J 22124-B
service valve until the J 22124-B
gauge shows the specified value.
- Use a stethoscope (if available) in order to inspect the ALC system
for AUDIBLE indications of air pressure leak(s) and/or apply a soap and water
solution to all of the ALC system components in order to inspect the ALC system
for VISUAL indications of air pressure leak(s). Inspect the following components:
- Repair or replace the leaking component(s) as necessary.
Does the customer concern still exist?
| 759 kPa (110 psi)
| Go to
Automatic Level Control System Operation Check
| System OK
|
10
|
- With the ALC system holding air pressure, disconnect the air hose
from the air dryer.
- Inspect the J 22124-B
gauge.
Does the rear of the vehicle lower and the air pressure escape?
| --
| Go to
Step 12
| Go to
Step 11
|
11
| Inspect the inflator solenoid (if applicable) and the air hoses between
the shock absorbers and the compressor for any air path restrictions. Repair
or replace the components as necessary.
Does the customer concern still exist?
| --
| Go to
Automatic Level Control System Operation Check
| System OK
|
12
|
- Connect the air hose to the air dryer.
- Disconnect the compressor electrical connector.
- Using fused jumpers, connect the ALC compressor electrical connector
terminals A and E to B+, and connect terminals D and G to ground.
- Allow the compressor to run until the J 22124-B
gauge shows the specified value.
Does the compressor develop the specified system pressure?
| 759 kPa (110 psi)
| Intermittent
Condition
Go to
Automatic Level Control System Operation Check
| Go to
Step 13
|
13
|
- Disconnect the fused jumper from terminal E in order to stop the
compressor motor.
- Disconnect the air filter hose (compressor inlet) from the air
compressor.
- Connect the fused jumper to terminal E in order to allow the compressor
motor to run.
Does the compressor now develop the specified system pressure?
| 759 kPa
(110 psi)
| Go to
Step 14
| Go to
Step 15
|
14
| Replace
the air filter hose. Refer to
Automatic Level Control Air Filter Hose Replacement
.
Does the customer concern still exist?
| | Go to
Automatic Level Control System Operation Check
| System OK
|
15
|
- Disconnect the fused jumper from terminal E in order to stop the
compressor motor.
- Remove the air dryer and install a known good air dryer to the
compressor. Refer to
Automatic Level Control Air Dryer Replacement
.
- Connect the fused jumper to terminal E in order to allow the compressor
motor to run.
Does the compressor now develop the specified system pressure?
| 759 kPa
(110 psi)
| System OK
| Go to
Step 16
|
16
| Replace the compressor. Refer to
Air Compressor Replacement
.
Does the customer concern still exist?
| --
| Go to
Automatic Level Control System Operation Check
| System OK
|
17
| Inspect the air hoses between the
shock absorbers and the compressor for restrictions and leaks. If the air
hoses are in good condition, replace the shock absorber(s) that did not inflate.
Refer to
Shock Absorber Replacement
in Rear Suspension.
Does the customer concern still exist?
| --
| Go to
Automatic Level Control System Operation Check
| System OK
|