Step | Action | Value(s) | Yes | No | ||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
1 | Did you perform the Brake System Diagnosis? | -- | Go to Step 2 | Go to Brake System Diagnosis | ||||||||
2 | Is the operator riding the brake pedal? | -- | Go to Step 20 | Go to Step 3 | ||||||||
3 | Inspect the brake pedal assembly for the following:
Do any of the above conditions exist? | -- | Go to Step 4 | Go to Step 5 | ||||||||
4 | Repair or replace the cause of the misalignment, interference or binding. Did you complete the repair? | -- | Go to Step 20 | -- | ||||||||
5 | Inspect the brake linings for the following: Refer to Brake Pad Inspection in Disc Brakes.
Do any of the above conditions exist? | -- | Go to Step 6 | Go to Step 7 | ||||||||
6 | Replace the brake linings. Refer to Brake Pads Replacement Did you complete the repair? | -- | Go to Step 19 | -- | ||||||||
7 | Inspect the brake assembly for missing or loose attachments. Refer to Brake Pad Inspection in Disc Brakes. Are there any loose or missing attachments? | -- | Go to Step 8 | Go to Step 9 | ||||||||
8 | Repair or replace the components as necessary. Did you complete the repair? | -- | Go to Step 20 | -- | ||||||||
9 | Check for an improperly adjusted park brake. Refer to Park Brake Cable Service/Adjustment in Park Brake. Is the park brake improperly adjusted? | -- | Go to Step 10 | Go to Step 11 | ||||||||
10 | Adjust or replace the park brake cables. refer to the appropriate procedures in Park Brake. Did you complete the repair? | -- | Go to Step 20 | -- | ||||||||
11 | Inspect the front suspension for loose or missing attachments. Are there any loose or missing components? | -- | Go to Step 12 | Go to Step 13 | ||||||||
12 | Repair or replace the components as necessary. Did you complete the repair? | -- | Go to Step 20 | -- | ||||||||
13 | Inspect the disc brake caliper for the following:
Do any of the above conditions exist? | -- | Go to Step 14 | Go to Step 15 | ||||||||
14 | Repair or replace the sticking or corroded components. Refer to the applicable repair procedures.
Did you complete the repair? | -- | Go to Step 20 | -- | ||||||||
15 | Inspect the brake fluid for contamination. Is the brake fluid contaminated? | -- | Go to Step 16 | Go to Step 17 | ||||||||
16 | Replace all of the hydraulic brake system rubber components.
Did you complete the repair? | -- | Go to Step 20 | -- | ||||||||
17 | Check the brake pipes and brake hoses for the following:
Refer to Hydraulic Brake System Flushing . Do any of the above conditions exist? | -- | Go to Step 18 | Go to Brake System Diagnosis | ||||||||
18 | Determine the area of restriction. This will involve the disassembly of individual brake lines and checking for low or no fluid output. Flush the individual brake line or hose. Refer to Hydraulic Brake System Flushing . If the restriction cannot be removed, replace the applicable brake hose or the brake pipe. Did you complete the repair? | -- | Go to Step 20 | -- | ||||||||
19 | Advise the customer of proper braking procedures. Did you advise the customer of proper braking procedures? | -- | System OK | -- | ||||||||
20 | Operate the system in order to verify the repair. Did you correct the condition? | -- | System OK | Go to Step 2 |
