GM Service Manual Online
For 1990-2009 cars only

System Description

The control module tests the evaporative emission (EVAP) system for a large leak. The control module monitors the fuel tank pressure (FTP) sensor signal to determine the EVAP system vacuum level. When the conditions for running are met, the control module commands the EVAP canister purge solenoid valve OPEN and the EVAP canister vent solenoid valve CLOSED . This allows engine vacuum to enter the EVAP system. At a calibrated time, or vacuum level, the control module commands the EVAP canister purge solenoid valve closed, sealing the system, and monitors the FTP sensor input in order to determine the EVAP system vacuum level. If the system is unable to achieve the calibrated vacuum level, or the vacuum level decreases too rapidly, this DTC sets.

The following table illustrates the relationship between the ON and OFF states, and the OPEN or CLOSED states of the EVAP canister purge and vent solenoid valves.

Control Module Command

EVAP Canister Purge Solenoid Valve

EVAP Canister Vent Solenoid Valve

ON

Open

Closed

OFF

Closed

Open

DTC Descriptor

This diagnostic procedure supports the following DTC:

DTC P0455 Evaporative Emissions (EVAP) System Large Leak

Conditions for Running the DTC

    • DTCs P0106, P0107, P0108, P0112, P0113, P0117, P0118, P0122, P0123, P0125, P0128, P0130, P0131, P0132, P0133, P0134, P0135, P0452, P0453, P0502, P0601, P0602, P1133, and P1621 are not set.
    • The throttle position is between 7-35 percent.
    • The engine is running.
    • The ignition voltage is between 11-18 volts.
    • The barometric pressure (BARO) is greater than 74 kPa.
    • The fuel level is between 15-85 percent.
    • The start-up engine coolant temperature (ECT) is between 4-30°C (39-86°F).
    • The start-up intake air temperature (IAT) is between 4-30°C (39-86°F).
    • The start-up ECT and IAT are within 8°C (14.4°F) of each other.
    • The vehicle speed sensor (VSS) is less than 137 km/h (85 mph).
    • The purge solenoid valve is enabled.
    • DTC P0455 runs once per drive cycle.

Conditions For Setting the DTC

The EVAP system is not able to achieve or maintain 10 inches H2O vacuum during the diagnostic test for 24 seconds, during a 5 minute and 30 second test from the time the purge is enabled.

Action Taken When the DTC Sets

    • The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
    • The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.

Conditions for Clearing the MIL/DTC

    • The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
    • A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
    • A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
    • Clear the MIL and the DTC with a scan tool.

Diagnostic Aids

    • A loose, missing, incorrect, or damaged fuel fill cap may cause this DTC to set.
    • To help locate intermittent leaks, use the J 41413-200 Evaporative Emissions System Tester (EEST) to introduce smoke into the EVAP system. Move all EVAP components while observing smoke with the J 41413-SPT High Intensity White Light.
    • A leak in the EVAP system can be verified by the use of a flow meter on the EEST. Refer to the EEST operation manual for flow meter use.
    • A temporary blockage in the EVAP purge solenoid valve, purge pipe, or EVAP canister could cause an intermittent condition. Inspect and repair any restriction in the EVAP system.
    • To improve the visibility of the smoke exiting the EVAP system, observe the suspected leak area from different angles with the J 41413-SPT .
    • Reviewing the Failure Records vehicle mileage since the diagnostic test last failed may help determine how often the condition that caused the DTC to be set occurs. This may assist in diagnosing the condition.
    • For intermittent conditions, refer to Intermittent Conditions .

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. This test verifies that the EVAP canister purge solenoid valve is electrically functional.

  2. This test verifies that the EVAP canister vent solenoid valve is electrically functional.

  3. Introducing smoke in 15 second intervals may allow smaller leak areas to be more noticeable. When the system is less pressurized, the smoke will sometimes escape in a more condensed manner.

  4. This test verifies that the FTP sensor is accurate. An FTP sensor that does not correctly respond to vacuum, or pressure may cause this DTC to set.

Step

Action

Values

Yes

No

Schematic Reference: Engine Controls Schematics or Evaporative Emissions Hose Routing Diagram

Connector End View Reference: Powertrain Control Module Connector End Views or Engine Controls Connector End Views

1

Did you perform the Diagnostic System Check - Vehicle?

--

Go to Step 2

Go to Diagnostic System Check - Vehicle in Vehicle DTC Information

2

  1. Inspect the Evaporative Emission (EVAP) System for the following conditions:
  2. • A loose, missing, or damaged service port schrader valve
    • A loose, incorrect, missing, or damaged fuel fill cap
    • A damaged EVAP canister purge solenoid valve
  3. Raise the vehicle on a hoist. Refer to Lifting and Jacking the Vehicle in General Information.
  4. Inspect the EVAP system for the following conditions:
  5. • Any disconnected, improperly routed, kinked, or damaged EVAP pipes and hoses
    • A damaged EVAP canister vent solenoid valve or EVAP canister

Did you find and correct the condition?

--

Go to Step 38

Go to Step 3

3

  1. Clear the DTCs with a scan tool.
  2. Command the EVAP canister purge solenoid valve to 50 percent and back to 0 percent with a scan tool.

Do you hear or feel a clicking from the EVAP canister purge solenoid valve when it is commanded to 50 percent?

--

Go to Step 4

Go to Step 5

4

Command the EVAP canister vent solenoid valve ON and OFF with the scan tool.

Do you hear or feel a click as the EVAP canister vent solenoid valve is commanded ON and OFF?

--

Go to Step 9

Go to Step 7

5

  1. Disconnect the EVAP canister purge solenoid valve.
  2. Turn ON the ignition, with the engine OFF.
  3. Connect a test lamp between the ignition 1 voltage circuit of the EVAP canister purge solenoid valve and a known good ground. Refer to Troubleshooting with a Test Lamp in Wiring Systems.

Does the test lamp illuminate?

--

Go to Step 6

Go to Step 29

6

  1. Connect a test lamp between the ignition 1 voltage circuit of the EVAP canister purge solenoid valve and the control circuit of the EVAP canister purge solenoid valve. Refer to Circuit Testing in Wiring Systems.
  2. Command the EVAP canister purge solenoid valve to 50 percent and then to 0 percent with a scan tool.

Does the test lamp illuminate or pulsate when the EVAP canister purge solenoid valve is commanded to 50 percent and turn OFF when the EVAP canister purge solenoid valve is commanded to 0 percent?

--

Go to Step 23

Go to Step 21

7

  1. Turn ON the ignition, with the engine OFF.
  2. Disconnect the EVAP canister vent solenoid valve.
  3. Connect a test lamp between the ignition 1 voltage circuit of the EVAP canister vent solenoid valve and a known good ground. Refer to Troubleshooting with a Test Lamp in Wiring Systems.

Does the test lamp illuminate?

--

Go to Step 8

Go to Step 30

8

  1. Connect a test lamp between the ignition 1 voltage circuit of the EVAP canister vent solenoid valve and the control circuit of the EVAP canister vent solenoid valve. Refer to Troubleshooting with a Test Lamp in Wiring Systems.
  2. Command the EVAP canister vent solenoid valve ON with a scan tool.

Does the test lamp illuminate?

--

Go to Step 24

Go to Step 22

9

    Important: Larger volume fuel tanks and/or those with lower fuel levels may require several minutes for the floating indicator to stabilize.

  1. Turn OFF the ignition.
  2. Important: Refer to J 41413-200 Evaporative Emission System Tester (EEST) operation manual for detailed instructions.

  3. Install the J 41415-40 Fuel Tank Cap Adapter to the fuel fill pipe.
  4. Use the flow meter on J 41413-200 to determine if there is a leak greater than 0.51 mm (0.02 in) in the EVAP system.
  5. Compare the flow meter's stable floating indicator position to the red flag.

Is the floating indicator below the red flag?

--

Go to Step 12

Go to Step 10

10

    Important: Ensure that the vehicle underbody temperature is similar to the ambient temperature and allow the surrounding air to stabilize before starting the diagnostic procedure. System flow will be less with higher temperatures.

  1. Turn OFF the ignition.
  2. Connect J 41413-200 to the vehicle filler neck.
  3. Use J 41413-200 to apply smoke to the EVAP system.

Did you locate and repair a leak source?

--

Go to Step 38

Go to Step 11

11

  1. Connect the J 41413-200 nitrogen/smoke supply hose to the EVAP service port.
  2. Continue to introduce smoke at 15 second intervals until the leak source has been located.

Did you locate and repair a leak source?

--

Go to Step 38

Go to Step 12

12

  1. Use the remote switch to stop introducing smoke.
  2. Connect J 41413-200 nitrogen/smoke supply hose to the fuel filler neck.
  3. Command the EVAP canister vent solenoid valve open with a scan tool.
  4. Compare the Fuel Tank Pressure Sensor parameter with a scan tool, to the J 41413-200 pressure/vacuum gage.

Is the scan tool Fuel Tank Pressure Sensor parameter within the specified value of J 41413-200 pressure/vacuum gage?

1 in H2O

Go to Step 13

Go to Step 25

13

  1. Seal the EVAP system using the EVAP Purge/Seal function with a scan tool.
  2. Turn the nitrogen/smoke valve on the J 41413-200 control panel to NITROGEN.
  3. Use the J 41413-200 to pressurize the EVAP system to the first specified value.

Is the Fuel Tank Pressure Sensor parameter more than the second specified value?

10 in H2O

5 in H2O

Go to Step 14

Go to Step 25

14

  1. Use the remote switch to stop introducing nitrogen into the EVAP system.
  2. Increase the EVAP canister purge solenoid valve to 100 percent.

Is the Fuel Tank Pressure Sensor parameter less than the specified value?

1 in H2O

Go to Step 15

Go to Step 17

15

  1. Connect the nitrogen/smoke hose to the EVAP service port.
  2. Remove the J 41415-40 .
  3. Install the fuel fill cap to the fuel fill pipe.
  4. Start the engine.
  5. Allow the engine to idle.
  6. Use the purge/seal function to seal the system with a scan tool.
  7. Command the EVAP canister purge solenoid to 30 percent.
  8. Observe the vacuum/pressure gage on the J 41413-200 and the FTP parameter on the scan tool.
  9. Allow the vacuum to increase on the gage of the J 41413-200 until it reaches approximately 16 inches H2O or until the vacuum reached the abort limit on a scan tool.
  10. Use the purge/seal function to seal the system, with a scan tool.

Was the FTP parameter on a scan tool within the specified value of the vacuum/pressure gage on the J 41413-200 ?

1 in H2O

Go to Step 16

Go to Step 25

16

Did the FTP parameter on a scan tool display more than the specified value?

3.2 V

Go to Diagnostic Aids

Go to Step 25

17

Disconnect the EVAP canister purge vacuum source from the EVAP canister purge solenoid valve.

Is the Fuel Tank Pressure Sensor parameter less than the specified value?

1 in H2O

Go to Step 28

Go to Step 18

18

Disconnect the EVAP canister purge pipe from the EVAP purge solenoid valve.

Is the Fuel Tank Pressure Sensor parameter less than the specified value?

1 in H2O

Go to Step 33

Go to Step 19

19

Disconnect the EVAP purge pipe at the EVAP canister.

Is the Fuel Tank Pressure Sensor parameter less than the specified value?

1 in H2O

Go to Step 31

Go to Step 20

20

Disconnect the EVAP vapor pipe at the EVAP canister.

Is the Fuel Tank Pressure Sensor parameter less than the specified value?

1 in H2O

Go to Step 35

Go to Step 32

21

Test the control circuit of the EVAP canister purge solenoid valve for an open or for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 38

Go to Step 27

22

Test the control circuit of the EVAP canister vent solenoid valve for an open or for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 38

Go to Step 27

23

Test for an intermittent and for a poor connection at the EVAP canister purge solenoid valve. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 38

Go to Step 33

24

Test for an intermittent and for a poor connection at the EVAP canister vent solenoid valve. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 38

Go to Step 34

25

Test the low reference circuit of the fuel tank pressure (FTP) sensor for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 38

Go to Step 26

26

Test for an intermittent and for a poor connection at the FTP sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 38

Go to Step 36

27

Test for an intermittent and for a poor connection at the control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 38

Go to Step 37

28

Repair the pinched or obstructed EVAP canister purge solenoid valve vacuum source.

Did you complete the repair?

--

Go to Step 38

--

29

  1. Repair the open or short to ground in the ignition 1 voltage circuit of the EVAP canister purge solenoid valve. Refer to Wiring Repairs in Wiring Systems.
  2. Replace the fuse as necessary.

Did you complete the repair?

--

Go to Step 38

--

30

  1. Repair the open or short to ground in the ignition 1 voltage circuit of the EVAP canister vent solenoid valve. Refer to Wiring Repairs in Wiring Systems.
  2. Replace the fuse as necessary.

Did you complete the repair?

--

Go to Step 38

--

31

Repair the restriction in the EVAP purge pipe.

Did you complete the repair?

--

Go to Step 38

--

32

Repair the restriction in the EVAP vapor pipe.

Did you complete the repair?

--

Go to Step 38

--

33

Replace the EVAP canister purge solenoid valve. Refer to Evaporative Emission Canister Purge Solenoid Valve Replacement .

Did you complete the replacement?

--

Go to Step 38

--

34

Replace the EVAP canister vent solenoid valve. Refer to Evaporative Emission Canister Vent Solenoid Valve Replacement .

Did you complete the replacement?

--

Go to Step 38

--

35

Replace the EVAP canister. Refer to Evaporative Emission Canister Replacement .

Did you complete the replacement?

--

Go to Step 38

--

36

Replace the FTP sensor. Refer to Fuel Tank Pressure Sensor Replacement .

Did you complete the replacement?

--

Go to Step 38

--

37

Replace the powertrain control module (PCM). Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming.

Did you complete the replacement?

--

Go to Step 38

--

38

Important: Larger volume fuel tanks and/or those with lower fuel levels may require several minutes for the floating indicator to stabilize.

    Important: Refer to J 41413-200 Evaporative Emissions System Tester (EEST) operation manual for detailed instructions.

  1. Use the flow meter on J 41413-200 to determine if there is a leak greater than 0.51 mm (0.02 in) in the EVAP system.
  2. Compare the flow meter's stable floating indicator position to the red flag.

Is the floating indicator below the red flag?

--

Go to Step 39

Go to Step 10

39

  1. Observe the J 41413-200 pressure/vacuum gage.
  2. Increase the EVAP purge solenoid valve to 100 percent.

Does the pressure decrease?

--

Go to Step 40

Go to Step 17

40

Observe the fuel tank pressure sensor parameter with a scan tool.

Is the scan tool fuel tank pressure parameter within the specified value of the J 41413-200 pressure/vacuum gage?

1 in H2O

Go to Step 41

Go to Step 25

41

Observe the Capture Info with a scan tool.

Have any other DTCs not been diagnosed?

--

Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC Information

System OK