GM Service Manual Online
For 1990-2009 cars only
  1. Inspect the vacuum supply to the vacuum/electric solenoid (vacuum hose-PPL) while the engine is running. The following conditions need to be met:
  2. • The vacuum should be approximately 60 kPa (18 psi) with the engine running.
    • The vacuum should remain at approximately 60 kPa (18 psi) when the engine is turned OFF.
  3. Test each vacuum actuator by disconnecting the vacuum hose and applying vacuum directly to the actuator. Repair or replace as needed.
  4. Reconnect all the vacuum and electrical connections.
  5. Run the engine and cycle through the operating modes of the heater-A/C control while observing the valve actuators.
  6. Inspect for vacuum to the mode valve actuators by noting the mode valve actuator position.
  7. When vacuum is applied, the actuator will retract. Refer to the table below.

  8. If a valve actuator retracts when it should not, replace the heater-A/C control. Refer to Heater A/C Controls in Instrument Panel, Gauges and Console.
  9. If a valve actuator does not retract when it should, inspect for vacuum leaks, restricted hoses or binding valves.
  10. If OK, replace the vacuum/electric solenoid. Refer to Vacuum Electrical Solenoid Replacement in HVAC Systems - Automatic.

Component/ Temp./Position

Defrost Solenoid

Heater Solenoid

Bi-Level Solenoid

Recirc Solenoid

A/C Solenoid

Vacuum Hose Color

Blue

Red

Brown

Orange

Yellow

Heater and A/C Control

Defroster Valve Actuator

Defroster Valve Actuator

Inner and Outer Mode Valve Actuator

Air Inlet Valve Actuator

Outer Mode Valve Actuator

Off

Vacuum

Vacuum

Opt

Vent

Vent

Auto 16°C (90°F)

Vacuum

Vent

Vent

Vent

Vacuum

Auto 32°C (90°F)

Vent

Vacuum

Vent

Vacuum

Vent

Bi-Lev

Vent

Vacuum

Opt

Vent

Vent

Upper

Vent

Vacuum

Opt

Vacuum

Vacuum

Lower

Vacuum

Vacuum

Opt

Vent

Vent

Defog

Vacuum

Vent

Vent

Vent

Vent

Def

Vacuum

Vent

Vent

Vent

Vacuum

Maximum

Vent

Vacuum

Vacuum

Vacuum

Vent