GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptors

DTC P0685: Engine Controls Ignition Relay Control Circuit

DTC P0686: Engine Controls Ignition Relay Control Circuit Low Voltage

DTC P0687: Engine Controls Ignition Relay Control Circuit High Voltage

DTC P0689: Engine Controls Ignition Relay Feedback Circuit Low Voltage

DTC P0690: Engine Controls Ignition Relay Feedback Circuit High Voltage

Diagnostic Fault Information

Circuit

Short to Ground

High Resistance

Open

Short to Voltage

Signal Performance

Battery Supply Voltage - Coil

P0685

P0685

P0685

--

--

Battery Supply Voltage - Armature

P0689

P0689

P0689

--

--

Relay Control Circuit

P0685

P0685

P0685

P0685

--

Relay Feedback Circuit

P0689

P0689

P0689

P0690

--

Typical Scan Tool Data

EC Ignition Relay Feedback Signal

Circuit

Normal Range

Short to Ground

Open

Short to Voltage

Operating Conditions: Ignition ON, with the engine OFF

Battery Supply Voltage - Coil

--

0 V

0 V

--

Battery Supply Voltage - Armature

--

0 V

0 V

--

EC Ignition Relay Control

--

0 V

0 V

--

EC Ignition Relay Feedback

11.9-12.9 V

0 V

0 V

More than 2 V¹

¹ DTC P0690 will set if the ECM detects voltage when the ignition is in the OFF position.

Circuit/System Description

The powertrain/engine controls (EC) ignition relay is a normally open relay. The relay switch is held in the open position by spring tension. Battery positive voltage is supplied directly to the relay coil and the relay switch contact at all times. The engine control module (ECM) supplies the ground path to the relay coil control circuit through an output driver module (ODM). The ODM for the relay also incorporates a fault detection circuit, which is continuously monitored by the ECM. When the ECM commands the relay ON, ignition 1 voltage is supplied to fuses in the underhood fuse block.

The ignition 1 voltage that is supplied to the ECM, provides power to the internal ECM circuits associated with the throttle actuator control (TAC) operation. The ECM also monitors the voltage level on the ignition 1 voltage circuit to confirm that the powertrain relay contacts have closed.

Conditions for Running the DTC

P0685 and P0686

    • The battery voltage is between 10.5-18 volts.
    • The ignition is ON.
    • The relay has been commanded ON.
    • These DTCs run continuously when the above conditions have been met.

P0687, P0689, and P0690

    • The battery voltage is between 10.5-18 volts.
    • The ignition is OFF.
    • The powertrain relay has been commanded OFF.
    • These DTCs run continuously when the above conditions have been met.

Conditions for Setting the DTC

    • The commanded state of the ODM and the actual state of the control circuit do not match.
        OR
    • The ECM detects that the feedback voltage is not within a predicted range when the relay is commanded ON and OFF.
    • Either condition is present for more than 2 seconds.

Action Taken When the DTC Sets

DTCs P0685, P0686, P0687, P0689, and P0690 are Type B DTCs.

Conditions for Clearing the DTC

DTCs P0685, P0686, P0687, P0689, and P0690 are Type B DTCs.

Diagnostic Aids

    • This test procedure assumes that the vehicle battery has passed a load test and is completely charged. Refer to Battery Inspection/Test .
    • When disconnecting electrical connectors or removing fuses and relays from a fuse block, always inspect the component electrical terminals for corrosion and the mating electrical terminals for correct tension.

Reference Information

Schematic Reference

    •  Engine Controls Schematics
    •  Power Distribution Schematics

Connector End View Reference

    •  Engine Control Module Connector End Views
    •  Engine Controls Connector End Views

Description and Operation

Engine Control Module Description

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs
    •  Probing Electrical Connectors
    •  Electrical Center Identification Views

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

    •  Scan Tool Data List
    •  Scan Tool Data Definitions
    •  Scan Tool Output Controls

Circuit/System Verification

With the ignition ON, engine OFF, probe both test points of each of the fuses supplied with voltage by the powertrain relay.

The test lamp should illuminate on at least one test point of each fuse. If the test lamp does not illuminate continue with Circuit/System Testing.

Circuit/System Testing

  1. Ignition OFF, remove the powertrain relay from the underhood fuse block.
  2. Ignition ON, measure for battery positive voltage, B+, between the relay coil voltage supply circuit and ground.
  3. If the voltage measures less than B+, repair the open or high resistance in the circuit to the relay coil. All wire circuit resistance should measure less than 2 ohms.
  4. Measure for voltage between the relay coil control circuit and ground.
  5. If voltage is measured on the control circuit of the relay, test for a short to voltage.
  6. Connect a test lamp between the battery positive voltage supply circuit of the relay coil and the relay coil control circuit. Turn the ignition switch ON and OFF. The test lamp should turn ON and OFF when toggling between the commanded states.
  7. If the test lamp stays ON all the time, test for a short to ground on the relay coil control circuit. If the circuit tests normal, replace the ECM.
    If the test lamp stays OFF all the time, test for an open or high resistance on the relay coil control circuit. All wire circuit resistance should measure less than 2 ohms. If the circuit tests normal, replace the ECM.
  8. Measure for B+ between the relay armature supply circuit, and ground.
  9. If the voltage measures less than B+, repair the open or high resistance in the circuit to the relay armature. All wire circuit resistance should measure less than 2 ohms.
  10. With the ignition ON, test for voltage on each test point of the ECM fuse.
  11. If voltage is present, test the ignition 1 voltage circuit between the ECM, the powertrain relay, and the ECM fuse for a short to voltage.
    If both circuits test normal, replace the ECM.
  12. Connect a 20A fused jumper wire between the B+ terminal and the ignition 1 voltage terminal of the powertrain relay at the underhood fuse block. With a test lamp, probe both test points of the ECM fuse.
  13. If the test lamp illuminates at both test points of the ECM fuse, repair the ignition 1 voltage circuit between the powertrain relay and the ECM for an open or high resistance. If the circuit tests normal, replace the ECM. All wire circuit resistance should measure less than 2 ohms.
    If the test lamp only illuminates at one test point of the ECM fuse, repair the short to ground in the ignition 1 voltage circuit between the fuse and the applicable component. Replace the fuse, as necessary.
    If the test lamp does not illuminate on either test point of the ECM fuse, repair the open or high resistance between the powertrain relay and the ECM fuse. All wire circuit resistance should measure 2 ohms or less.

Component Testing

  1. Measure for 70-110 ohms of resistance between terminals 85 and 86 of the main relay.
  2. If the resistance is not within the specified range, replace the main relay.
  3. Measure for infinite resistance between following terminals and the main relay:
  4. • Terminals 30 and 86
    • Terminals 30 and 87
    • Terminals 30 and 85
    • Terminals 85 and 87
    If continuity is detected, replace the main relay.
  5. Connect a 20A fused jumper wire from the positive terminal of the battery to relay terminal 85. Connect a jumper wire from the negative terminal of the battery to relay terminal 86. Measure for less than 2 ohms between terminals 30 and 87 of the relay.
  6. If the resistance measures more than 2 ohms, replace the main relay.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Control Module References for ECM replacement, setup, and programming
    •  Relay Replacement