GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 893266  Size: SH

    Caution: Ensure that the vehicle is properly supported and squarely positioned. To help avoid personal injury when a vehicle is on a hoist, provide additional support for the vehicle on the opposite end from which the components are being removed.

  1. Position the vehicle on a hoist and raise the vehicle.
  2. Remove the oil pan. Refer to Automatic Transmission Fluid Pan and Gasket Removal .
  3. Remove the oil level control valve. Pull the valve straight down. Do not pry on the valve.
  4. Remove the oil filter and oil filter O-ring seal. The seal may stay in the case when the filter is removed.

  5. Object Number: 893225  Size: SH

    Important: Do not score or damage the transaxle case when removing the filter neck seal.

  6. Using a chisel, indent the top of the filter neck seal to relax the press fit.
  7. Remove the filter neck seal from the transaxle case and discard.

  8. Object Number: 893231  Size: SH
  9. Remove the intermediate/4th servo assembly bolts.
  10. Remove the intermediate/4th servo assembly.

Disassembly Procedure


    Object Number: 892833  Size: SH
  1. Remove the piston and pin assembly from the servo cover.
  2. Remove the snap ring from the servo pin.
  3. Remove the piston and the servo cushion springs from the servo pin.
  4. Remove the servo piston seals from the servo cover.
  5. Discard the servo piston seals. Do not reuse the servo piston seals.
  6. Inspect all components for damage.
  7. Inspect the fluid feed holes for obstructions.
  8. Inspect the bolt hole threads for debris and stripping.
  9. Inspect the seal grooves for damage.
  10. Clean and dry each component.

Assembly Procedure


    Object Number: 892833  Size: SH
  1. Install the servo cushion springs and the servo piston onto the servo pin.
  2. Install the snap ring onto the servo pin in order to retain the springs and piston.
  3. Install the new seals onto the servo piston and the servo cover.
  4. Install the servo piston assembly into the servo cover. Lubricate the piston seals with transaxle fluid in order to aid in assembly.

Installation Procedure


    Object Number: 893231  Size: SH
  1. Install the servo return spring into the transaxle case.
  2. Install the servo return spring into the transaxle case.
  3. Notice: Refer to Fastener Notice in the Preface section.

    Important: Hand start and tighten servo cover bolts evenly to prevent damage to servo cover bore.

  4. Hand start and install the servo cover bolts.
  5. Tighten
    Tighten the servo cover bolts to 12 N·m (9 lb ft).


    Object Number: 893226  Size: SH
  6. Install the new filter neck seal into the transaxle case. A large socket can be used as an installation tool. Two mallets can be used as well.

  7. Object Number: 893266  Size: SH
  8. Coat the filter O-ring with a small amount of petroleum jelly, and install the filter into the case.
  9. Notice: Push straight down on the center of the oil level control valve in order to prevent damage to the case bore.

  10. Install the oil level control valve.
  11. Install the oil pan. Refer to Automatic Transmission Fluid Pan and Gasket Installation .
  12. Lower the vehicle.
  13. Remove the AIR. Refer to Transmission Fluid Checking Procedure.
  14. Add DEXRON® VI transaxle fluid to the specified refill capacity.
  15. Specification

        • The bottom pan removal capacity is approximately 6.5 L (6.9 qt).
        • The complete overhaul capacity is approximately 9 L (9.5 qt).
        • The dry capacity is approximately 12.2 L (12.9 qt).
  16. Start the engine, warm up the transaxle, and check for leaks.
  17. Inspect the fluid level. Refer to Transmission Fluid Check .
  18. Important: It is recommended that transmission adaptive pressure (TAP) information be reset.

    Resetting the TAP values using a scan tool will erase all learned values in all cells. As a result, The ECM, PCM or TCM will need to relearn TAP values. Transmission performance may be affected as new TAP values are learned.

  19. Reset the TAP values. Refer to Adapt Function .